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Copper Alloy C11000 vs C81540

Copper Alloy · grade comparison

Copper Alloy C11000 and C81540 are both copper alloy grades. C81540 is the stronger of the two: yield strength 480 MPa (69.6 ksi) against 69 MPa (10 ksi) for C11000, about 7.0 times as much; tensile strength follows at 620 MPa (89.9 ksi) vs 221 MPa (32.1 ksi). In exchange, C11000 is the more ductile: elongation 45% versus 11% for C81540, and C81540 is harder (185 HB vs 45 HB). C81540 is lighter (8.61 g/cm³ vs 8.94 g/cm³ for C11000) and C81540 is stiffer (131 GPa vs 117 GPa). On the shop floor, C81540 machines more easily (good vs poor).

C11000Choose it when the part is bent, formed or impact-loaded.

C81540Choose it when strength drives the design, or when weight is the constraint.

C11000 vs C81540: properties

C11000C81540

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

117 GPa17 Msi
131 GPa19 Msi

Shear Modulus

44 GPa6.4 Msi
49 GPa7.1 Msi

Bulk Modulus

140 GPa20.3 Msi
130 GPa18.9 Msi

Poisson's Ratio

0.34
0.33

Tensile Strength (Ultimate)

221 MPa32.1 ksi
620 MPa89.9 ksi

Yield Strength (0.2% offset)

69 MPa10 ksi
480 MPa69.6 ksi

Elongation at Break

45%
11%

Reduction in Area

75%
—

Shear Strength

152 MPa22 ksi
390 MPa56.6 ksi

Fatigue Strength (Endurance Limit)

76 MPa11 ksi
170 MPa24.7 ksi

Hardness, Brinell

45 HB
185 HB

Hardness, Vickers

50 HV
195 HV

Compressive Strength

—
500 MPa72.5 ksi

Charpy V-Notch Impact (RT)

—
20 J14.8 ft·lbf

Hardness, Rockwell B

—
92 HRB

Physical

Density and transition temperatures.

Density

8.94 g/cm³0.32 lb/in³
8.61 g/cm³0.31 lb/in³

Melting Point (Solidus)

1,065°C1,949 °F
1,030°C1,886 °F

Liquidus Temperature

1,083°C1,981 °F
1,075°C1,967 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

391 W/m·K226 BTU/hr·ft·°F
200 W/m·K116 BTU/hr·ft·°F

Specific Heat Capacity

385 J/kg·K0.09 BTU/lb·°F
376 J/kg·K0.09 BTU/lb·°F

Max Service Temperature (continuous)

250°C482 °F
450°C842 °F

Same in both: Thermal Expansion (CTE, 20–100 °C) 17 µm/m·K9.4 µin/in·°F · Latent Heat of Fusion 205 J/g88.1 BTU/lb · Min Service Temperature -200°C-328 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

101 % IACS
50 % IACS

Electrical Resistivity

1.71×10⁻⁸ Ω·m0.673 µΩ·in
3.45×10⁻⁸ Ω·m1.36 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.32 V
-0.25 V

Same in both: Corrosion Resistance 60 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

25 / 100
55 / 100

Machinability Rating (AISI 1212 = 100 %)

20%
40%

Formability (cold)

98 / 100
25 / 100

Castability

40 / 100
65 / 100

Brazeability / Solderability

92 / 100
60 / 100

Polishability

85 / 100
70 / 100

Same in both: Weldability 35 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

53 MJ/kg22,786 BTU/lb
58 MJ/kg24,936 BTU/lb

Embodied Carbon (primary production)

3.6 kg CO₂/kg
3.8 kg CO₂/kg

Typical Recycled Content

35%
45%

Same in both: Embodied Water 260 L/kg31.2 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

25 kN·m/kg
72 kN·m/kg

Specific Stiffness (E / density)

13.1 MN·m/kg
15.2 MN·m/kg

Modulus of Resilience

20 kJ/m³
879 kJ/m³

Thermal Diffusivity

113.6 mm²/s
61.8 mm²/s

Thermal Shock Resistance Index

43
56

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleC11000C81540

Manufacturing and finishing

CapabilityC11000C81540
CNC machiningYes—
Sheet metalYes—
3D printingYes—
Default conditionO—
Relative cost$$$$ High$$$$ High
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
Chrome PlatingYes—
ElectropolishingYes—
Nickel PlatingYes—
PaintingYes—
Tin PlatingYes—

They share 4 finishes: Copper Plating, Electroless Nickel (EN), Gold Plating, Silver Plating.

C11000 vs C81540 — frequently asked

Is C81540 stronger than C11000?

Yes. C81540 has a typical yield strength of 480 MPa (69.6 ksi) against 69 MPa (10 ksi) for C11000 — about 7.0 times as much. Tensile strength is 620 MPa (89.9 ksi) vs 221 MPa (32.1 ksi).

Which is cheaper, C11000 or C81540?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, C11000 or C81540?

C81540. Its machinability rates good (55/100) against poor (25/100) for C11000.

Ready to make it?

Upload a CAD file and FabDigit prices the part in C11000 and C81540 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.