FabDigitFabDigit

Copper Alloy BC6 vs C84400

Copper Alloy · grade comparison

Copper Alloy BC6 and C84400 are both copper alloy grades. BC6 is the stronger of the two: tensile strength 250 MPa (36.3 ksi) against 234 MPa (33.9 ksi) for C84400, about 7% more. BC6 is harder — 60 HB against 55 HB for C84400 — which matters for wear surfaces and threads. BC6 runs hotter in service (230°C vs 200°C continuous). On the shop floor, BC6 sits in a lower cost tier (high, $$$$) than C84400 (specialty, $$$$$).

BC6Choose it when strength drives the design, or when surface hardness matters.

BC6 vs C84400: properties

BC6C84400

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

96 GPa13.9 Msi
95 GPa13.8 Msi

Bulk Modulus

100 GPa14.5 Msi
115 GPa16.7 Msi

Tensile Strength (Ultimate)

250 MPa36.3 ksi
234 MPa33.9 ksi

Elongation at Break

25%
26%

Reduction in Area

20%
—

Compressive Strength

450 MPa65.3 ksi
260 MPa37.7 ksi

Shear Strength

170 MPa24.7 ksi
165 MPa23.9 ksi

Charpy V-Notch Impact (RT)

16 J11.8 ft·lbf
20 J14.8 ft·lbf

Hardness, Brinell

60 HB
55 HB

Hardness, Rockwell B

35 HRB
25 HRB

Hardness, Vickers

63 HV
—

Same in both: Shear Modulus 36 GPa5.2 Msi · Poisson's Ratio 0.34 · Yield Strength (0.2% offset) 110 MPa16 ksi · Fatigue Strength (Endurance Limit) 76 MPa11 ksi

Physical

Density and transition temperatures.

Density

8.83 g/cm³0.32 lb/in³
8.8 g/cm³0.32 lb/in³

Melting Point (Solidus)

854°C1,569 °F
843°C1,549 °F

Liquidus Temperature

1,010°C1,850 °F
954°C1,749 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

230°C446 °F
200°C392 °F

Same in both: Thermal Conductivity 72 W/m·K41.6 BTU/hr·ft·°F · Specific Heat Capacity 377 J/kg·K0.09 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 18 µm/m·K10 µin/in·°F · Latent Heat of Fusion 170 J/g73.1 BTU/lb · Min Service Temperature -200°C-328 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

15 % IACS
16.4 % IACS

Electrical Resistivity

1.15×10⁻⁷ Ω·m4.53 µΩ·in
1.05×10⁻⁷ Ω·m4.13 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.26 V
-0.28 V

Corrosion Resistance

68 / 100
58 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

85 / 100
90 / 100

Formability (cold)

15 / 100
10 / 100

Brazeability / Solderability

85 / 100
80 / 100

Machinability Rating (AISI 1212 = 100 %)

—
90%

Same in both: Weldability 20 / 100 · Castability 90 / 100 · Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

62 MJ/kg26,655 BTU/lb
42 MJ/kg18,057 BTU/lb

Embodied Carbon (primary production)

4.6 kg CO₂/kg
3.2 kg CO₂/kg

Typical Recycled Content

75%
85%

Same in both: Embodied Water 250 L/kg30 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

28 kN·m/kg
27 kN·m/kg

Specific Stiffness (E / density)

10.9 MN·m/kg
10.8 MN·m/kg

Modulus of Resilience

63 kJ/m³
64 kJ/m³

Thermal Diffusivity

21.6 mm²/s
21.7 mm²/s

Same in both: Thermal Shock Resistance Index 10

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleC84400BC6

Manufacturing and finishing

CapabilityBC6C84400
CNC machining—Yes
Default condition—As Cast
Relative cost$$$$ High$$$$$ Specialty
Min. machined wall—0.8 mm
Best machined surface—Ra 1.6 µm
Chrome Plating—Yes
Electropolishing—Yes
Nickel Plating—Yes
Painting—Yes
Tin Plating—Yes

They share 4 finishes: Copper Plating, Electroless Nickel (EN), Gold Plating, Silver Plating.

BC6 vs C84400 — frequently asked

Is BC6 stronger than C84400?

Yes. BC6 has a typical tensile strength of 250 MPa (36.3 ksi) against 234 MPa (33.9 ksi) for C84400 — about 7% more.

Which is cheaper, BC6 or C84400?

BC6 is the lower-cost material: it sits in the high tier ($$$$) while C84400 is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, BC6 or C84400?

C84400, by a small margin. Both rate excellent for machinability — 90/100 against 85/100 for BC6.

Ready to make it?

Upload a CAD file and FabDigit prices the part in BC6 and C84400 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.