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Copper Alloy BC3 vs C84400

Copper Alloy · grade comparison

Copper Alloy BC3 and C84400 are both copper alloy grades. BC3 is the stronger of the two: yield strength 145 MPa (21 ksi) against 110 MPa (16 ksi) for C84400, about 32% more; tensile strength follows at 290 MPa (42.1 ksi) vs 234 MPa (33.9 ksi). In exchange, C84400 is the more ductile: elongation 26% versus 18% for BC3, and BC3 is harder (75 HB vs 55 HB). BC3 is stiffer (100 GPa vs 95 GPa) and BC3 runs hotter in service (250°C vs 200°C continuous). On the shop floor, C84400 machines more easily (excellent vs good), BC3 welds better (30 vs 20 out of 100), and BC3 sits in a lower cost tier (high, $$$$) than C84400 (specialty, $$$$$).

BC3Choose it when strength drives the design, or when the part sees heat.

C84400Choose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

BC3 vs C84400: properties

BC3C84400

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

100 GPa14.5 Msi
95 GPa13.8 Msi

Shear Modulus

38 GPa5.5 Msi
36 GPa5.2 Msi

Bulk Modulus

110 GPa16 Msi
115 GPa16.7 Msi

Tensile Strength (Ultimate)

290 MPa42.1 ksi
234 MPa33.9 ksi

Yield Strength (0.2% offset)

145 MPa21 ksi
110 MPa16 ksi

Elongation at Break

18%
26%

Reduction in Area

16%
—

Compressive Strength

350 MPa50.8 ksi
260 MPa37.7 ksi

Shear Strength

205 MPa29.7 ksi
165 MPa23.9 ksi

Fatigue Strength (Endurance Limit)

100 MPa14.5 ksi
76 MPa11 ksi

Charpy V-Notch Impact (RT)

14 J10.3 ft·lbf
20 J14.8 ft·lbf

Hardness, Brinell

75 HB
55 HB

Hardness, Rockwell B

40 HRB
25 HRB

Hardness, Vickers

80 HV
—

Same in both: Poisson's Ratio 0.34

Physical

Density and transition temperatures.

Melting Point (Solidus)

854°C1,569 °F
843°C1,549 °F

Liquidus Temperature

1,000°C1,832 °F
954°C1,749 °F

Same in both: Density 8.8 g/cm³0.32 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

47 W/m·K27.2 BTU/hr·ft·°F
72 W/m·K41.6 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

18.2 µm/m·K10.1 µin/in·°F
18 µm/m·K10 µin/in·°F

Max Service Temperature (continuous)

250°C482 °F
200°C392 °F

Same in both: Specific Heat Capacity 377 J/kg·K0.09 BTU/lb·°F · Latent Heat of Fusion 170 J/g73.1 BTU/lb · Min Service Temperature -200°C-328 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

12 % IACS
16.4 % IACS

Electrical Resistivity

1.44×10⁻⁷ Ω·m5.67 µΩ·in
1.05×10⁻⁷ Ω·m4.13 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.26 V
-0.28 V

Corrosion Resistance

70 / 100
58 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

62 / 100
90 / 100

Machinability Rating (AISI 1212 = 100 %)

40%
90%

Weldability

30 / 100
20 / 100

Formability (cold)

12 / 100
10 / 100

Castability

85 / 100
90 / 100

Brazeability / Solderability

85 / 100
80 / 100

Polishability

70 / 100
60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

57 MJ/kg24,506 BTU/lb
42 MJ/kg18,057 BTU/lb

Embodied Carbon (primary production)

3.8 kg CO₂/kg
3.2 kg CO₂/kg

Embodied Water

300 L/kg35.9 gal/lb
250 L/kg30 gal/lb

Typical Recycled Content

75%
85%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

33 kN·m/kg
27 kN·m/kg

Specific Stiffness (E / density)

11.4 MN·m/kg
10.8 MN·m/kg

Modulus of Resilience

105 kJ/m³
64 kJ/m³

Thermal Diffusivity

14.2 mm²/s
21.7 mm²/s

Thermal Shock Resistance Index

7
10

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleC84400BC3

Manufacturing and finishing

CapabilityBC3C84400
CNC machining—Yes
Default condition—As Cast
Relative cost$$$$ High$$$$$ Specialty
Min. machined wall—0.8 mm
Best machined surface—Ra 1.6 µm
Chrome Plating—Yes
Electropolishing—Yes
Nickel Plating—Yes
Painting—Yes
Tin Plating—Yes

They share 4 finishes: Copper Plating, Electroless Nickel (EN), Gold Plating, Silver Plating.

BC3 vs C84400 — frequently asked

Is BC3 stronger than C84400?

Yes. BC3 has a typical yield strength of 145 MPa (21 ksi) against 110 MPa (16 ksi) for C84400 — about 32% more. Tensile strength is 290 MPa (42.1 ksi) vs 234 MPa (33.9 ksi).

Which is cheaper, BC3 or C84400?

BC3 is the lower-cost material: it sits in the high tier ($$$$) while C84400 is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, BC3 or C84400?

C84400. Its machinability rates excellent (90/100) against good (62/100) for BC3; for welding the order is BC3 first (poor, 30/100) then C84400 (poor, 20/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in BC3 and C84400 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.