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Copper Alloy BC2 vs C84400

Copper Alloy · grade comparison

Copper Alloy BC2 and C84400 are both copper alloy grades. BC2 is the stronger of the two: yield strength 150 MPa (21.8 ksi) against 110 MPa (16 ksi) for C84400, about 36% more; tensile strength follows at 310 MPa (45 ksi) vs 234 MPa (33.9 ksi). In exchange, C84400 is the more ductile: elongation 26% versus 20% for BC2, and BC2 is harder (75 HB vs 55 HB). BC2 is stiffer (103 GPa vs 95 GPa) and BC2 runs hotter in service (250°C vs 200°C continuous). On the shop floor, C84400 machines more easily (excellent vs fair) and BC2 sits in a lower cost tier (high, $$$$) than C84400 (specialty, $$$$$).

BC2Choose it when strength drives the design, or when the part sees heat.

C84400Choose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

BC2 vs C84400: properties

BC2C84400

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

103 GPa14.9 Msi
95 GPa13.8 Msi

Shear Modulus

39 GPa5.7 Msi
36 GPa5.2 Msi

Bulk Modulus

108 GPa15.7 Msi
115 GPa16.7 Msi

Tensile Strength (Ultimate)

310 MPa45 ksi
234 MPa33.9 ksi

Yield Strength (0.2% offset)

150 MPa21.8 ksi
110 MPa16 ksi

Elongation at Break

20%
26%

Reduction in Area

20%
—

Compressive Strength

300 MPa43.5 ksi
260 MPa37.7 ksi

Shear Strength

220 MPa31.9 ksi
165 MPa23.9 ksi

Fatigue Strength (Endurance Limit)

110 MPa16 ksi
76 MPa11 ksi

Charpy V-Notch Impact (RT)

14 J10.3 ft·lbf
20 J14.8 ft·lbf

Hardness, Brinell

75 HB
55 HB

Hardness, Rockwell B

32 HRB
25 HRB

Hardness, Vickers

78 HV
—

Same in both: Poisson's Ratio 0.34

Physical

Density and transition temperatures.

Melting Point (Solidus)

854°C1,569 °F
843°C1,549 °F

Liquidus Temperature

1,000°C1,832 °F
954°C1,749 °F

Same in both: Density 8.8 g/cm³0.32 lb/in³

Thermal

How each material carries heat and how hot it can run.

Latent Heat of Fusion

190 J/g81.7 BTU/lb
170 J/g73.1 BTU/lb

Max Service Temperature (continuous)

250°C482 °F
200°C392 °F

Min Service Temperature

-196°C-321 °F
-200°C-328 °F

Same in both: Thermal Conductivity 72 W/m·K41.6 BTU/hr·ft·°F · Specific Heat Capacity 377 J/kg·K0.09 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 18 µm/m·K10 µin/in·°F

Electrical

Conductivity and insulation.

Electrical Conductivity

11 % IACS
16.4 % IACS

Electrical Resistivity

1.57×10⁻⁷ Ω·m6.18 µΩ·in
1.05×10⁻⁷ Ω·m4.13 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.26 V
-0.28 V

Corrosion Resistance

70 / 100
58 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
90 / 100

Machinability Rating (AISI 1212 = 100 %)

30%
90%

Weldability

25 / 100
20 / 100

Castability

80 / 100
90 / 100

Brazeability / Solderability

85 / 100
80 / 100

Polishability

70 / 100
60 / 100

Same in both: Formability (cold) 10 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

55 MJ/kg23,646 BTU/lb
42 MJ/kg18,057 BTU/lb

Embodied Carbon (primary production)

3.4 kg CO₂/kg
3.2 kg CO₂/kg

Embodied Water

260 L/kg31.2 gal/lb
250 L/kg30 gal/lb

Typical Recycled Content

45%
85%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

35 kN·m/kg
27 kN·m/kg

Specific Stiffness (E / density)

11.7 MN·m/kg
10.8 MN·m/kg

Modulus of Resilience

109 kJ/m³
64 kJ/m³

Thermal Shock Resistance Index

12
10

Same in both: Thermal Diffusivity 21.7 mm²/s

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleC84400BC2

Manufacturing and finishing

CapabilityBC2C84400
CNC machining—Yes
Default condition—As Cast
Relative cost$$$$ High$$$$$ Specialty
Min. machined wall—0.8 mm
Best machined surface—Ra 1.6 µm
Chrome Plating—Yes
Electropolishing—Yes
Nickel Plating—Yes
Painting—Yes
Tin Plating—Yes

They share 4 finishes: Copper Plating, Electroless Nickel (EN), Gold Plating, Silver Plating.

BC2 vs C84400 — frequently asked

Is BC2 stronger than C84400?

Yes. BC2 has a typical yield strength of 150 MPa (21.8 ksi) against 110 MPa (16 ksi) for C84400 — about 36% more. Tensile strength is 310 MPa (45 ksi) vs 234 MPa (33.9 ksi).

Which is cheaper, BC2 or C84400?

BC2 is the lower-cost material: it sits in the high tier ($$$$) while C84400 is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, BC2 or C84400?

C84400. Its machinability rates excellent (90/100) against fair (45/100) for BC2; for welding the order is BC2 first (poor, 25/100) then C84400 (poor, 20/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in BC2 and C84400 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.