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B/6061Al vs SCS-6/Ti-6Al-4V

Composite · grade comparison

B/6061Al and SCS-6/Ti-6Al-4V are both composite grades. SCS-6/Ti-6Al-4V is the stronger of the two: yield strength 1,100 MPa (160 ksi) against 950 MPa (138 ksi) for B/6061Al, about 16% more; tensile strength follows at 1,750 MPa (254 ksi) vs 1,380 MPa (200 ksi). SCS-6/Ti-6Al-4V is the more ductile: elongation 0.85% versus 0.75% for B/6061Al. B/6061Al is lighter (2.65 g/cm³ vs 3.93 g/cm³ for SCS-6/Ti-6Al-4V) and SCS-6/Ti-6Al-4V runs hotter in service (500°C vs 300°C continuous).

B/6061AlChoose it when weight is the constraint.

SCS-6/Ti-6Al-4VChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

B/6061Al vs SCS-6/Ti-6Al-4V: properties

B/6061AlSCS-6/Ti-6Al-4V

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

210 GPa30.5 Msi
205 GPa29.7 Msi

Shear Modulus

48 GPa7 Msi
62 GPa9 Msi

Poisson's Ratio

0.24
0.28

Tensile Strength (Ultimate)

1,380 MPa200 ksi
1,750 MPa254 ksi

Yield Strength (0.2% offset)

950 MPa138 ksi
1,100 MPa160 ksi

Elongation at Break

0.75%
0.85%

Compressive Strength

2,200 MPa319 ksi
2,100 MPa305 ksi

Compressive Modulus

215 GPa31.2 Msi
205 GPa29.7 Msi

Flexural Strength

1,400 MPa203 ksi
1,500 MPa218 ksi

Flexural Modulus

200 GPa29 Msi
195 GPa28.3 Msi

Shear Strength

110 MPa16 ksi
290 MPa42.1 ksi

Fracture Toughness (K_IC)

35 MPa·√m31.9 ksi·√in
40 MPa·√m36.4 ksi·√in

Physical

Density and transition temperatures.

Density

2.65 g/cm³0.1 lb/in³
3.93 g/cm³0.14 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

100 W/m·K57.8 BTU/hr·ft·°F
12 W/m·K6.9 BTU/hr·ft·°F

Specific Heat Capacity

950 J/kg·K0.23 BTU/lb·°F
600 J/kg·K0.14 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

6.2 µm/m·K3.4 µin/in·°F
6.6 µm/m·K3.7 µin/in·°F

Max Service Temperature (continuous)

300°C572 °F
500°C932 °F

Max Service Temperature (short-term)

—
700°C1,292 °F

Same in both: Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

6×10⁻⁸ Ω·m2.36 µΩ·in
1.3×10⁻⁶ Ω·m51.2 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

40 / 100
70 / 100

UV / Weathering Resistance

95 / 100
100 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

8 / 100
5 / 100

Polishability

30 / 100
40 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

900 MJ/kg386,931 BTU/lb
1,300 MJ/kg558,900 BTU/lb

Embodied Carbon (primary production)

60 kg CO₂/kg
80 kg CO₂/kg

Same in both: Typical Recycled Content 0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

521 kN·m/kg
445 kN·m/kg

Specific Stiffness (E / density)

79.2 MN·m/kg
52.2 MN·m/kg

Modulus of Resilience

2,149 kJ/m³
2,951 kJ/m³

Thermal Diffusivity

39.7 mm²/s
5.1 mm²/s

Thermal Shock Resistance Index

106
16

Strength versus weight

Yield strength against density for every composite grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

1101001,000510Density (g/cm³)Yield strength (MPa) — log scaleB/6061AlSCS-6/Ti-6Al-4V

Manufacturing and finishing

CapabilityB/6061AlSCS-6/Ti-6Al-4V
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

B/6061Al vs SCS-6/Ti-6Al-4V — frequently asked

Is SCS-6/Ti-6Al-4V stronger than B/6061Al?

Yes. SCS-6/Ti-6Al-4V has a typical yield strength of 1,100 MPa (160 ksi) against 950 MPa (138 ksi) for B/6061Al — about 16% more. Tensile strength is 1,750 MPa (254 ksi) vs 1,380 MPa (200 ksi).

Which is cheaper, B/6061Al or SCS-6/Ti-6Al-4V?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

When should I choose B/6061Al over SCS-6/Ti-6Al-4V?

Pick B/6061Al when weight is the constraint. Pick SCS-6/Ti-6Al-4V when strength drives the design, or when the part is bent, formed or impact-loaded.

Ready to make it?

Upload a CAD file and FabDigit prices the part in B/6061Al and SCS-6/Ti-6Al-4V side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.