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Synthetic Sapphire vs ZTA

Ceramic · grade comparison

Synthetic Sapphire and ZTA are both ceramic grades. Synthetic Sapphire is the stronger of the two: tensile strength 400 MPa (58 ksi) against 260 MPa (37.7 ksi) for ZTA, about 54% more. Synthetic Sapphire is harder — 2,000 HV against 1,500 HV for ZTA — which matters for wear surfaces and threads. Synthetic Sapphire is lighter (3.98 g/cm³ vs 4.15 g/cm³ for ZTA) and Synthetic Sapphire is stiffer (400 GPa vs 350 GPa).

Synthetic SapphireChoose it when strength drives the design, or when surface hardness matters.

Synthetic Sapphire vs ZTA: properties

Synthetic SapphireZTA

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

400 GPa58 Msi
350 GPa50.8 Msi

Shear Modulus

165 GPa23.9 Msi
143 GPa20.7 Msi

Bulk Modulus

250 GPa36.3 Msi
216 GPa31.3 Msi

Poisson's Ratio

0.28
0.23

Tensile Strength (Ultimate)

400 MPa58 ksi
260 MPa37.7 ksi

Compressive Strength

2,000 MPa290 ksi
2,500 MPa363 ksi

Shear Strength

480 MPa69.6 ksi
—

Fracture Toughness (K_IC)

2.5 MPa·√m2.3 ksi·√in
5.5 MPa·√m5 ksi·√in

Hardness, Vickers

2,000 HV
1,500 HV

Hardness, Knoop

1,900 HK
1,400 HK

Same in both: Flexural Strength 700 MPa102 ksi · Hardness, Mohs 9

Physical

Density and transition temperatures.

Density

3.98 g/cm³0.14 lb/in³
4.15 g/cm³0.15 lb/in³

Melting Point (Solidus)

2,053°C3,727 °F
1,870°C3,398 °F

Refractive Index

1.768
—

Light Transmission

86%
—

Porosity

0%
0.2%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

35 W/m·K20.2 BTU/hr·ft·°F
24 W/m·K13.9 BTU/hr·ft·°F

Specific Heat Capacity

760 J/kg·K0.18 BTU/lb·°F
780 J/kg·K0.19 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

5.6 µm/m·K3.1 µin/in·°F
8.3 µm/m·K4.6 µin/in·°F

Max Service Temperature (continuous)

1,600°C2,912 °F
1,500°C2,732 °F

Min Service Temperature

-269°C-452 °F
-200°C-328 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹⁴ Ω·m3.94×10²¹ µΩ·in
1×10¹² Ω·m3.94×10¹⁹ µΩ·in

Dielectric Strength

48 kV/mm1,219 V/mil
12 kV/mm305 V/mil

Dielectric Constant (1 MHz)

9.4
12

Dissipation Factor (1 MHz)

1×10⁻⁴
0.001

Volume Resistivity

1×10¹⁶ Ω·cm
1×10¹⁴ Ω·cm

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

96 / 100
92 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

4 / 100
5 / 100

Polishability

98 / 100
90 / 100

Sintering / Firing Temperature

2,100°C3,812 °F
1,600°C2,912 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

950 MJ/kg408,427 BTU/lb
80 MJ/kg34,394 BTU/lb

Embodied Carbon (primary production)

60 kg CO₂/kg
7 kg CO₂/kg

Embodied Water

400 L/kg47.9 gal/lb
200 L/kg24 gal/lb

Typical Recycled Content

5%
1%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

101 kN·m/kg
63 kN·m/kg

Specific Stiffness (E / density)

100.5 MN·m/kg
84.3 MN·m/kg

Thermal Diffusivity

11.6 mm²/s
7.4 mm²/s

Thermal Shock Resistance Index

6
2

Strength versus weight

Yield strength against density for every ceramic grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,000234567Density (g/cm³)Yield strength (MPa) — log scale

Manufacturing and finishing

CapabilitySynthetic SapphireZTA
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Synthetic Sapphire vs ZTA — frequently asked

Is Synthetic Sapphire stronger than ZTA?

Yes. Synthetic Sapphire has a typical tensile strength of 400 MPa (58 ksi) against 260 MPa (37.7 ksi) for ZTA — about 54% more.

Which is cheaper, Synthetic Sapphire or ZTA?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

When should I choose Synthetic Sapphire over ZTA?

Pick Synthetic Sapphire when strength drives the design, or when surface hardness matters.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Synthetic Sapphire and ZTA side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.