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AlN vs Boron Nitride

Ceramic · grade comparison

AlN and Boron Nitride are both ceramic grades. AlN is the stronger of the two: tensile strength 200 MPa (29 ksi) against 35 MPa (5.08 ksi) for Boron Nitride, about 5.7 times as much. Boron Nitride is lighter (2 g/cm³ vs 3.26 g/cm³ for AlN) and AlN is stiffer (320 GPa vs 45 GPa). On the shop floor, Boron Nitride machines more easily (excellent vs not recommended).

AlNChoose it when strength drives the design.

Boron NitrideChoose it when weight is the constraint, or when the part sees heat.

AlN vs Boron Nitride: properties

AlNBoron Nitride

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

320 GPa46.4 Msi
45 GPa6.5 Msi

Shear Modulus

130 GPa18.9 Msi
18 GPa2.6 Msi

Bulk Modulus

200 GPa29 Msi
36 GPa5.2 Msi

Poisson's Ratio

0.24
0.2

Tensile Strength (Ultimate)

200 MPa29 ksi
35 MPa5.1 ksi

Compressive Strength

2,100 MPa305 ksi
90 MPa13.1 ksi

Flexural Strength

330 MPa47.9 ksi
55 MPa8 ksi

Fracture Toughness (K_IC)

2.7 MPa·√m2.5 ksi·√in
1 MPa·√m0.91 ksi·√in

Hardness, Vickers

1,100 HV
—

Hardness, Knoop

1,200 HK
—

Hardness, Mohs

7.5
2

Physical

Density and transition temperatures.

Density

3.26 g/cm³0.12 lb/in³
2 g/cm³0.07 lb/in³

Melting Point (Solidus)

2,200°C3,992 °F
2,973°C5,383 °F

Refractive Index

2.15
1.75

Porosity

0.2%
8%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

180 W/m·K104 BTU/hr·ft·°F
33 W/m·K19.1 BTU/hr·ft·°F

Specific Heat Capacity

740 J/kg·K0.18 BTU/lb·°F
800 J/kg·K0.19 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

4.4 µm/m·K2.4 µin/in·°F
2 µm/m·K1.1 µin/in·°F

Max Service Temperature (continuous)

900°C1,652 °F
1,000°C1,832 °F

Same in both: Min Service Temperature -200°C-328 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹² Ω·m3.94×10¹⁹ µΩ·in
1×10¹³ Ω·m3.94×10²⁰ µΩ·in

Dielectric Strength

17 kV/mm432 V/mil
40 kV/mm1,016 V/mil

Dielectric Constant (1 MHz)

8.8
4.1

Dissipation Factor (1 MHz)

5×10⁻⁴
4×10⁻⁴

Volume Resistivity

1×10¹⁴ Ω·cm
1×10¹⁵ Ω·cm

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

85 / 100
70 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

5 / 100
85 / 100

Polishability

85 / 100
25 / 100

Same in both: Sintering / Firing Temperature 1,800°C3,272 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

280 MJ/kg120,378 BTU/lb
250 MJ/kg107,481 BTU/lb

Embodied Carbon (primary production)

22 kg CO₂/kg
20 kg CO₂/kg

Embodied Water

300 L/kg35.9 gal/lb
120 L/kg14.4 gal/lb

Same in both: Typical Recycled Content 0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

61 kN·m/kg
18 kN·m/kg

Specific Stiffness (E / density)

98.2 MN·m/kg
22.5 MN·m/kg

Thermal Diffusivity

74.6 mm²/s
20.6 mm²/s

Thermal Shock Resistance Index

26
13

Strength versus weight

Yield strength against density for every ceramic grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,000234567Density (g/cm³)Yield strength (MPa) — log scaleBoron Nitride

Manufacturing and finishing

CapabilityAlNBoron Nitride
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

AlN vs Boron Nitride — frequently asked

Is AlN stronger than Boron Nitride?

Yes. AlN has a typical tensile strength of 200 MPa (29 ksi) against 35 MPa (5.08 ksi) for Boron Nitride — about 5.7 times as much.

Which is cheaper, AlN or Boron Nitride?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, AlN or Boron Nitride?

Boron Nitride. Its machinability rates excellent (85/100) against not recommended (5/100) for AlN.

Ready to make it?

Upload a CAD file and FabDigit prices the part in AlN and Boron Nitride side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.