FabDigitFabDigit

Al2O3-96 vs ZTA

Ceramic · grade comparison

Al2O3-96 and ZTA are both ceramic grades. ZTA is the stronger of the two: tensile strength 260 MPa (37.7 ksi) against 170 MPa (24.7 ksi) for Al2O3-96, about 53% more. ZTA is harder — 1,500 HV against 1,150 HV for Al2O3-96 — which matters for wear surfaces and threads. Al2O3-96 is lighter (3.72 g/cm³ vs 4.15 g/cm³ for ZTA) and ZTA is stiffer (350 GPa vs 300 GPa).

Al2O3-96Choose it when weight is the constraint.

ZTAChoose it when strength drives the design, or when surface hardness matters.

Al2O3-96 vs ZTA: properties

Al2O3-96ZTA

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

300 GPa43.5 Msi
350 GPa50.8 Msi

Shear Modulus

124 GPa18 Msi
143 GPa20.7 Msi

Bulk Modulus

180 GPa26.1 Msi
216 GPa31.3 Msi

Poisson's Ratio

0.21
0.23

Tensile Strength (Ultimate)

170 MPa24.7 ksi
260 MPa37.7 ksi

Elongation at Break

0%
—

Compressive Strength

2,100 MPa305 ksi
2,500 MPa363 ksi

Flexural Strength

350 MPa50.8 ksi
700 MPa102 ksi

Shear Strength

200 MPa29 ksi
—

Fracture Toughness (K_IC)

3.5 MPa·√m3.2 ksi·√in
5.5 MPa·√m5 ksi·√in

Hardness, Vickers

1,150 HV
1,500 HV

Hardness, Knoop

1,100 HK
1,400 HK

Same in both: Hardness, Mohs 9

Physical

Density and transition temperatures.

Density

3.72 g/cm³0.13 lb/in³
4.15 g/cm³0.15 lb/in³

Melting Point (Solidus)

1,750°C3,182 °F
1,870°C3,398 °F

Same in both: Porosity 0.2%

Thermal

How each material carries heat and how hot it can run.

Specific Heat Capacity

880 J/kg·K0.21 BTU/lb·°F
780 J/kg·K0.19 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

6.5 µm/m·K3.6 µin/in·°F
8.3 µm/m·K4.6 µin/in·°F

Same in both: Thermal Conductivity 24 W/m·K13.9 BTU/hr·ft·°F · Max Service Temperature (continuous) 1,500°C2,732 °F · Min Service Temperature -200°C-328 °F

Electrical

Conductivity and insulation.

Dielectric Strength

15 kV/mm381 V/mil
12 kV/mm305 V/mil

Dielectric Constant (1 MHz)

9.4
12

Dissipation Factor (1 MHz)

3×10⁻⁴
0.001

Same in both: Electrical Resistivity 1×10¹² Ω·m3.94×10¹⁹ µΩ·in · Volume Resistivity 1×10¹⁴ Ω·cm

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

90 / 100
92 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Polishability

70 / 100
90 / 100

Same in both: Machinability 5 / 100 · Sintering / Firing Temperature 1,600°C2,912 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

52 MJ/kg22,356 BTU/lb
80 MJ/kg34,394 BTU/lb

Embodied Carbon (primary production)

3.2 kg CO₂/kg
7 kg CO₂/kg

Embodied Water

150 L/kg18 gal/lb
200 L/kg24 gal/lb

Typical Recycled Content

2%
1%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

46 kN·m/kg
63 kN·m/kg

Specific Stiffness (E / density)

80.6 MN·m/kg
84.3 MN·m/kg

Thermal Diffusivity

7.3 mm²/s
7.4 mm²/s

Same in both: Thermal Shock Resistance Index 2

Strength versus weight

Yield strength against density for every ceramic grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,000234567Density (g/cm³)Yield strength (MPa) — log scale

Manufacturing and finishing

CapabilityAl2O3-96ZTA
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Al2O3-96 vs ZTA — frequently asked

Is ZTA stronger than Al2O3-96?

Yes. ZTA has a typical tensile strength of 260 MPa (37.7 ksi) against 170 MPa (24.7 ksi) for Al2O3-96 — about 53% more.

Which is cheaper, Al2O3-96 or ZTA?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

When should I choose Al2O3-96 over ZTA?

Pick Al2O3-96 when weight is the constraint. Pick ZTA when strength drives the design, or when surface hardness matters.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Al2O3-96 and ZTA side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.