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Al2O3-96 vs Cordierite

Ceramic · grade comparison

Al2O3-96 and Cordierite are both ceramic grades. Al2O3-96 is the stronger of the two: tensile strength 170 MPa (24.7 ksi) against 25 MPa (3.63 ksi) for Cordierite, about 6.8 times as much. Al2O3-96 is harder — 1,150 HV against 700 HV for Cordierite — which matters for wear surfaces and threads. Cordierite is lighter (2.3 g/cm³ vs 3.72 g/cm³ for Al2O3-96) and Al2O3-96 is stiffer (300 GPa vs 70 GPa). On the shop floor, Cordierite machines more easily (poor vs not recommended).

Al2O3-96Choose it when strength drives the design, or when surface hardness matters.

CordieriteChoose it when weight is the constraint, or when the part is machined in volume.

Al2O3-96 vs Cordierite: properties

Al2O3-96Cordierite

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

300 GPa43.5 Msi
70 GPa10.2 Msi

Shear Modulus

124 GPa18 Msi
28 GPa4.1 Msi

Bulk Modulus

180 GPa26.1 Msi
47 GPa6.8 Msi

Poisson's Ratio

0.21
0.25

Tensile Strength (Ultimate)

170 MPa24.7 ksi
25 MPa3.6 ksi

Elongation at Break

0%
—

Compressive Strength

2,100 MPa305 ksi
350 MPa50.8 ksi

Flexural Strength

350 MPa50.8 ksi
70 MPa10.2 ksi

Shear Strength

200 MPa29 ksi
—

Fracture Toughness (K_IC)

3.5 MPa·√m3.2 ksi·√in
1.5 MPa·√m1.4 ksi·√in

Hardness, Vickers

1,150 HV
700 HV

Hardness, Knoop

1,100 HK
—

Hardness, Mohs

9
7

Physical

Density and transition temperatures.

Density

3.72 g/cm³0.13 lb/in³
2.3 g/cm³0.08 lb/in³

Melting Point (Solidus)

1,750°C3,182 °F
1,465°C2,669 °F

Porosity

0.2%
8%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

24 W/m·K13.9 BTU/hr·ft·°F
2.5 W/m·K1.4 BTU/hr·ft·°F

Specific Heat Capacity

880 J/kg·K0.21 BTU/lb·°F
800 J/kg·K0.19 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

6.5 µm/m·K3.6 µin/in·°F
2 µm/m·K1.1 µin/in·°F

Max Service Temperature (continuous)

1,500°C2,732 °F
1,250°C2,282 °F

Same in both: Min Service Temperature -200°C-328 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹² Ω·m3.94×10¹⁹ µΩ·in
1×10¹¹ Ω·m3.94×10¹⁸ µΩ·in

Dielectric Strength

15 kV/mm381 V/mil
10 kV/mm254 V/mil

Dielectric Constant (1 MHz)

9.4
5

Dissipation Factor (1 MHz)

3×10⁻⁴
0.004

Volume Resistivity

1×10¹⁴ Ω·cm
1×10¹³ Ω·cm

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

90 / 100
70 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

5 / 100
20 / 100

Polishability

70 / 100
35 / 100

Sintering / Firing Temperature

1,600°C2,912 °F
1,350°C2,462 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

52 MJ/kg22,356 BTU/lb
30 MJ/kg12,898 BTU/lb

Embodied Carbon (primary production)

3.2 kg CO₂/kg
2.2 kg CO₂/kg

Embodied Water

150 L/kg18 gal/lb
20 L/kg2.4 gal/lb

Typical Recycled Content

2%
5%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

46 kN·m/kg
11 kN·m/kg

Specific Stiffness (E / density)

80.6 MN·m/kg
30.4 MN·m/kg

Thermal Diffusivity

7.3 mm²/s
1.4 mm²/s

Thermal Shock Resistance Index

2
0

Strength versus weight

Yield strength against density for every ceramic grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,000234567Density (g/cm³)Yield strength (MPa) — log scaleCordierite

Manufacturing and finishing

CapabilityAl2O3-96Cordierite
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Al2O3-96 vs Cordierite — frequently asked

Is Al2O3-96 stronger than Cordierite?

Yes. Al2O3-96 has a typical tensile strength of 170 MPa (24.7 ksi) against 25 MPa (3.63 ksi) for Cordierite — about 6.8 times as much.

Which is cheaper, Al2O3-96 or Cordierite?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, Al2O3-96 or Cordierite?

Cordierite. Its machinability rates poor (20/100) against not recommended (5/100) for Al2O3-96.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Al2O3-96 and Cordierite side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.