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Aluminum ZL104-F vs ZL104-T1

Aluminum · ZL104 temper comparison

ZL104-F and ZL104-T1 are two conditions of the same aluminum grade, ZL104: F (as fabricated) versus T1 (cooled from hot working and naturally aged). The chemistry is identical, so every difference below comes from the condition. ZL104-T1 is the stronger of the two: yield strength 150 MPa (21.8 ksi) against 85 MPa (12.3 ksi) for ZL104-F, about 76% more; tensile strength follows at 220 MPa (31.9 ksi) vs 175 MPa (25.4 ksi). In exchange, ZL104-F is the more ductile: elongation 3.5% versus 2% for ZL104-T1, and ZL104-T1 is harder (68 HB vs 55 HB). ZL104-F runs hotter in service (175°C vs 160°C continuous).

ZL104-FChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

ZL104-T1Choose it when strength drives the design.

ZL104-F vs ZL104-T1: properties

ZL104-FZL104-T1

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

175 MPa25.4 ksi
220 MPa31.9 ksi

Yield Strength (0.2% offset)

85 MPa12.3 ksi
150 MPa21.8 ksi

Elongation at Break

3.5%
2%

Shear Strength

125 MPa18.1 ksi
150 MPa21.8 ksi

Fatigue Strength (Endurance Limit)

60 MPa8.7 ksi
70 MPa10.2 ksi

Hardness, Brinell

55 HB
68 HB

Same in both: Elastic (Young's) Modulus 71 GPa10.3 Msi · Shear Modulus 26.5 GPa3.8 Msi · Bulk Modulus 70 GPa10.2 Msi · Poisson's Ratio 0.33 · Fracture Toughness (K_IC) 19 MPa·√m17.3 ksi·√in · Charpy V-Notch Impact (RT) 6 J4.4 ft·lbf

Physical

Density and transition temperatures.

Same in both: Density 2.65 g/cm³0.1 lb/in³ · Melting Point (Solidus) 557°C1,035 °F · Liquidus Temperature 596°C1,105 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

155 W/m·K89.6 BTU/hr·ft·°F
150 W/m·K86.7 BTU/hr·ft·°F

Max Service Temperature (continuous)

175°C347 °F
160°C320 °F

Same in both: Specific Heat Capacity 963 J/kg·K0.23 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 21.5 µm/m·K11.9 µin/in·°F · Latent Heat of Fusion 400 J/g172 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

36 % IACS
35 % IACS

Same in both: Electrical Resistivity 5.2×10⁻⁸ Ω·m2.05 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.83 V · Corrosion Resistance 58 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

50 / 100
53 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 90% · Weldability 70 / 100 · Formability (cold) 10 / 100 · Castability 90 / 100 · Brazeability / Solderability 25 / 100 · Polishability 45 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,200 L/kg144 gal/lb · Typical Recycled Content 70%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scaleZL104

ZL104-F vs ZL104-T1 — frequently asked

Is ZL104-T1 stronger than ZL104-F?

Yes. ZL104-T1 has a typical yield strength of 150 MPa (21.8 ksi) against 85 MPa (12.3 ksi) for ZL104-F — about 76% more. Tensile strength is 220 MPa (31.9 ksi) vs 175 MPa (25.4 ksi).

Which condition does FabDigit quote by default, F or T1?

T6 is the default ZL104 condition in the FabDigit quote flow (neither F nor T1). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

When should I choose ZL104-F over ZL104-T1?

Pick ZL104-F when the part is bent, formed or impact-loaded, or when the part sees heat. Pick ZL104-T1 when strength drives the design.

Ready to make it?

Upload a CAD file and FabDigit prices the part in ZL104-F and ZL104-T1 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.