Aluminum V96-T1 vs V96-T2
Aluminum · V96 temper comparison
V96-T1 and V96-T2 are two conditions of the same aluminum grade, V96: T1 (cooled from hot working and naturally aged) versus T2 (cooled from hot working, cold worked and naturally aged). The chemistry is identical, so every difference below comes from the condition. V96-T1 is the stronger of the two: yield strength 620 MPa (89.9 ksi) against 500 MPa (72.5 ksi) for V96-T2, about 24% more; tensile strength follows at 660 MPa (95.7 ksi) vs 570 MPa (82.7 ksi). In exchange, V96-T2 is the more ductile: elongation 8% versus 6% for V96-T1, and V96-T1 is harder (190 HB vs 165 HB). V96-T2 runs hotter in service (150°C vs 120°C continuous) and V96-T2 conducts heat better (155 W/m·K vs 130 W/m·K).
V96-T1Choose it when strength drives the design.
V96-T2Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.
V96-T1 vs V96-T2: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Shear Strength
Fatigue Strength (Endurance Limit)
Fracture Toughness (K_IC)
Hardness, Brinell
Same in both: Elastic (Young's) Modulus 71 GPa10.3 Msi · Shear Modulus 27 GPa3.9 Msi · Bulk Modulus 72 GPa10.4 Msi · Poisson's Ratio 0.33 · Reduction in Area 12% · Compressive Strength 630 MPa91.4 ksi · Hardness, Vickers 200 HV
Physical
Density and transition temperatures.
Same in both: Density 2.89 g/cm³0.1 lb/in³ · Melting Point (Solidus) 477°C891 °F · Liquidus Temperature 635°C1,175 °F
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Max Service Temperature (continuous)
Same in both: Specific Heat Capacity 865 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 23.4 µm/m·K13 µin/in·°F · Latent Heat of Fusion 385 J/g166 BTU/lb · Min Service Temperature -196°C-321 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Same in both: Electrical Resistivity 5.6×10⁻⁸ Ω·m2.2 µΩ·in
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Corrosion Resistance
Same in both: Galvanic Potential (seawater, vs SCE) -0.83 V
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Same in both: Machinability Rating (AISI 1212 = 100 %) 130% · Weldability 15 / 100 · Formability (cold) 20 / 100 · Castability 25 / 100 · Brazeability / Solderability 10 / 100 · Polishability 65 / 100
Sustainability
Primary-production footprint per kilogram.
Same in both: Embodied Energy (primary production) 210 MJ/kg90,284 BTU/lb · Embodied Carbon (primary production) 13 kg CO₂/kg · Embodied Water 1,150 L/kg138 gal/lb · Typical Recycled Content 10%
Strength versus weight
Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
V96-T1 vs V96-T2 — frequently asked
Is V96-T1 stronger than V96-T2?
Yes. V96-T1 has a typical yield strength of 620 MPa (89.9 ksi) against 500 MPa (72.5 ksi) for V96-T2 — about 24% more. Tensile strength is 660 MPa (95.7 ksi) vs 570 MPa (82.7 ksi).
Which condition does FabDigit quote by default, T1 or T2?
T1 is the default V96 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.
When should I choose V96-T1 over V96-T2?
Pick V96-T1 when strength drives the design. Pick V96-T2 when the part is bent, formed or impact-loaded, or when the part sees heat.
Ready to make it?
Upload a CAD file and FabDigit prices the part in V96-T1 and V96-T2 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.