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Aluminum V96-M vs V96-T2

Aluminum · V96 temper comparison

V96-M and V96-T2 are two conditions of the same aluminum grade, V96: M (thermomechanically controlled processed) versus T2 (cooled from hot working, cold worked and naturally aged). The chemistry is identical, so every difference below comes from the condition. V96-T2 is the stronger of the two: yield strength 500 MPa (72.5 ksi) against 140 MPa (20.3 ksi) for V96-M, about 3.6 times as much; tensile strength follows at 570 MPa (82.7 ksi) vs 260 MPa (37.7 ksi). In exchange, V96-M is the more ductile: elongation 14% versus 8% for V96-T2, and V96-T2 is harder (165 HB vs 75 HB). V96-T2 runs hotter in service (150°C vs 120°C continuous). On the shop floor, V96-T2 machines more easily (very good vs fair).

V96-MChoose it when the part is bent, formed or impact-loaded.

V96-T2Choose it when strength drives the design, or when the part sees heat.

V96-M vs V96-T2: properties

V96-MV96-T2

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

260 MPa37.7 ksi
570 MPa82.7 ksi

Yield Strength (0.2% offset)

140 MPa20.3 ksi
500 MPa72.5 ksi

Elongation at Break

14%
8%

Shear Strength

165 MPa23.9 ksi
330 MPa47.9 ksi

Fatigue Strength (Endurance Limit)

150 MPa21.8 ksi
145 MPa21 ksi

Fracture Toughness (K_IC)

23 MPa·√m20.9 ksi·√in
30 MPa·√m27.3 ksi·√in

Hardness, Brinell

75 HB
165 HB

Same in both: Elastic (Young's) Modulus 71 GPa10.3 Msi · Shear Modulus 27 GPa3.9 Msi · Bulk Modulus 72 GPa10.4 Msi · Poisson's Ratio 0.33 · Reduction in Area 12% · Compressive Strength 630 MPa91.4 ksi · Hardness, Vickers 200 HV

Physical

Density and transition temperatures.

Same in both: Density 2.89 g/cm³0.1 lb/in³ · Melting Point (Solidus) 477°C891 °F · Liquidus Temperature 635°C1,175 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

165 W/m·K95.3 BTU/hr·ft·°F
155 W/m·K89.6 BTU/hr·ft·°F

Max Service Temperature (continuous)

120°C248 °F
150°C302 °F

Same in both: Specific Heat Capacity 865 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 23.4 µm/m·K13 µin/in·°F · Latent Heat of Fusion 385 J/g166 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

40 % IACS
39 % IACS

Same in both: Electrical Resistivity 5.6×10⁻⁸ Ω·m2.2 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

40 / 100
45 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.83 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
70 / 100

Formability (cold)

55 / 100
20 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 130% · Weldability 15 / 100 · Castability 25 / 100 · Brazeability / Solderability 10 / 100 · Polishability 65 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 210 MJ/kg90,284 BTU/lb · Embodied Carbon (primary production) 13 kg CO₂/kg · Embodied Water 1,150 L/kg138 gal/lb · Typical Recycled Content 10%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scaleV96

V96-M vs V96-T2 — frequently asked

Is V96-T2 stronger than V96-M?

Yes. V96-T2 has a typical yield strength of 500 MPa (72.5 ksi) against 140 MPa (20.3 ksi) for V96-M — about 3.6 times as much. Tensile strength is 570 MPa (82.7 ksi) vs 260 MPa (37.7 ksi).

Which condition does FabDigit quote by default, M or T2?

T1 is the default V96 condition in the FabDigit quote flow (neither M nor T2). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, V96-M or V96-T2?

V96-T2. Its machinability rates very good (70/100) against fair (45/100) for V96-M.

Ready to make it?

Upload a CAD file and FabDigit prices the part in V96-M and V96-T2 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.