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Aluminum BAlSi-2 CLAD-O vs BAlSi-2-O

Aluminum · BAlSi-2 temper comparison

BAlSi-2 CLAD-O and BAlSi-2-O are two conditions of the same aluminum grade, BAlSi-2: CLAD-O (4343 cladding on 3003 brazing sheet, annealed composite) versus O (annealed). The chemistry is identical, so every difference below comes from the condition. BAlSi-2-O is the stronger of the two: yield strength 55 MPa (7.98 ksi) against 48 MPa (6.96 ksi) for BAlSi-2 CLAD-O, about 15% more; tensile strength follows at 130 MPa (18.9 ksi) vs 115 MPa (16.7 ksi). In exchange, BAlSi-2 CLAD-O is the more ductile: elongation 25% versus 20% for BAlSi-2-O, and BAlSi-2-O is harder (42 HB vs 32 HB). On the shop floor, BAlSi-2-O machines more easily (fair vs poor) and BAlSi-2 CLAD-O welds better (good vs fair).

BAlSi-2 CLAD-OChoose it when the part is bent, formed or impact-loaded, or when it will be welded.

BAlSi-2-OChoose it when strength drives the design, or when the part is machined in volume.

BAlSi-2 CLAD-O vs BAlSi-2-O: properties

BAlSi-2 CLAD-OBAlSi-2-O

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

69 GPa10 Msi
70 GPa10.2 Msi

Tensile Strength (Ultimate)

115 MPa16.7 ksi
130 MPa18.9 ksi

Yield Strength (0.2% offset)

48 MPa7 ksi
55 MPa8 ksi

Elongation at Break

25%
20%

Compressive Strength

165 MPa23.9 ksi
55 MPa8 ksi

Shear Strength

76 MPa11 ksi
85 MPa12.3 ksi

Fatigue Strength (Endurance Limit)

48 MPa7 ksi
45 MPa6.5 ksi

Charpy V-Notch Impact (RT)

8 J5.9 ft·lbf
14 J10.3 ft·lbf

Hardness, Brinell

32 HB
42 HB

Hardness, Vickers

35 HV
45 HV

Same in both: Shear Modulus 26 GPa3.8 Msi · Bulk Modulus 71 GPa10.3 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Same in both: Density 2.68 g/cm³0.1 lb/in³ · Melting Point (Solidus) 577°C1,071 °F · Liquidus Temperature 613°C1,135 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

170 W/m·K98.2 BTU/hr·ft·°F
180 W/m·K104 BTU/hr·ft·°F

Same in both: Specific Heat Capacity 900 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 21.6 µm/m·K12 µin/in·°F · Latent Heat of Fusion 490 J/g211 BTU/lb · Max Service Temperature (continuous) 150°C302 °F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

47 % IACS
43 % IACS

Electrical Resistivity

3.7×10⁻⁸ Ω·m1.46 µΩ·in
4×10⁻⁸ Ω·m1.57 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

60 / 100
55 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.82 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

30 / 100
40 / 100

Machinability Rating (AISI 1212 = 100 %)

40%
50%

Weldability

55 / 100
45 / 100

Formability (cold)

80 / 100
70 / 100

Same in both: Castability 85 / 100 · Brazeability / Solderability 95 / 100 · Polishability 40 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,200 L/kg144 gal/lb · Typical Recycled Content 30%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scaleBAlSi-2

BAlSi-2 CLAD-O vs BAlSi-2-O — frequently asked

Is BAlSi-2-O stronger than BAlSi-2 CLAD-O?

Yes. BAlSi-2-O has a typical yield strength of 55 MPa (7.98 ksi) against 48 MPa (6.96 ksi) for BAlSi-2 CLAD-O — about 15% more. Tensile strength is 130 MPa (18.9 ksi) vs 115 MPa (16.7 ksi).

Which condition does FabDigit quote by default, CLAD-O or O?

AS-BRAZED is the default BAlSi-2 condition in the FabDigit quote flow (neither CLAD-O nor O). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, BAlSi-2 CLAD-O or BAlSi-2-O?

BAlSi-2-O. Its machinability rates fair (40/100) against poor (30/100) for BAlSi-2 CLAD-O; for welding the order is BAlSi-2 CLAD-O first (good, 55/100) then BAlSi-2-O (fair, 45/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in BAlSi-2 CLAD-O and BAlSi-2-O side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.