Aluminum BAlSi-2 AS-BRAZED vs BAlSi-2-O
Aluminum · BAlSi-2 temper comparison
BAlSi-2 AS-BRAZED and BAlSi-2-O are two conditions of the same aluminum grade, BAlSi-2: AS-BRAZED versus O (annealed). The chemistry is identical, so every difference below comes from the condition. BAlSi-2 AS-BRAZED is the stronger of the two: yield strength 60 MPa (8.7 ksi) against 55 MPa (7.98 ksi) for BAlSi-2-O, about 9% more; tensile strength follows at 165 MPa (23.9 ksi) vs 130 MPa (18.9 ksi). In exchange, BAlSi-2-O is the more ductile: elongation 20% versus 10% for BAlSi-2 AS-BRAZED, and BAlSi-2 AS-BRAZED is harder (48 HB vs 42 HB).
BAlSi-2 AS-BRAZEDChoose it when strength drives the design.
BAlSi-2-OChoose it when the part is bent, formed or impact-loaded.
BAlSi-2 AS-BRAZED vs BAlSi-2-O: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Compressive Strength
Shear Strength
Fatigue Strength (Endurance Limit)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Vickers
Same in both: Elastic (Young's) Modulus 70 GPa10.2 Msi · Shear Modulus 26 GPa3.8 Msi · Bulk Modulus 71 GPa10.3 Msi · Poisson's Ratio 0.33
Physical
Density and transition temperatures.
Same in both: Density 2.68 g/cm³0.1 lb/in³ · Melting Point (Solidus) 577°C1,071 °F · Liquidus Temperature 613°C1,135 °F
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Same in both: Specific Heat Capacity 900 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 21.6 µm/m·K12 µin/in·°F · Latent Heat of Fusion 490 J/g211 BTU/lb · Max Service Temperature (continuous) 150°C302 °F · Min Service Temperature -196°C-321 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Same in both: Galvanic Potential (seawater, vs SCE) -0.82 V · Corrosion Resistance 55 / 100
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Formability (cold)
Same in both: Weldability 45 / 100 · Castability 85 / 100 · Brazeability / Solderability 95 / 100 · Polishability 40 / 100
Sustainability
Primary-production footprint per kilogram.
Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,200 L/kg144 gal/lb · Typical Recycled Content 30%
Strength versus weight
Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
BAlSi-2 AS-BRAZED vs BAlSi-2-O — frequently asked
Is BAlSi-2 AS-BRAZED stronger than BAlSi-2-O?
Yes. BAlSi-2 AS-BRAZED has a typical yield strength of 60 MPa (8.7 ksi) against 55 MPa (7.98 ksi) for BAlSi-2-O — about 9% more. Tensile strength is 165 MPa (23.9 ksi) vs 130 MPa (18.9 ksi).
Which condition does FabDigit quote by default, AS-BRAZED or O?
AS-BRAZED is the default BAlSi-2 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.
Which is easier to machine, BAlSi-2 AS-BRAZED or BAlSi-2-O?
BAlSi-2 AS-BRAZED, by a small margin. Both rate fair for machinability — 45/100 against 40/100 for BAlSi-2-O.
Ready to make it?
Upload a CAD file and FabDigit prices the part in BAlSi-2 AS-BRAZED and BAlSi-2-O side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.