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Aluminum AlSi12 vs EN AC-44400

Aluminum · grade comparison

Aluminum AlSi12 and EN AC-44400 are both aluminum grades. AlSi12 is the stronger of the two: yield strength 250 MPa (36.3 ksi) against 100 MPa (14.5 ksi) for EN AC-44400, about 150% more; tensile strength follows at 400 MPa (58 ksi) vs 190 MPa (27.6 ksi). AlSi12 is harder — 105 HB against 50 HB for EN AC-44400 — which matters for wear surfaces and threads. EN AC-44400 runs hotter in service (150°C vs 120°C continuous) and EN AC-44400 conducts heat better (150 W/m·K vs 120 W/m·K). On the shop floor, EN AC-44400 sits in a lower cost tier (standard, $$) than AlSi12 (premium, $$$).

AlSi12Choose it when strength drives the design, or when surface hardness matters.

EN AC-44400Choose it when the part sees heat, or when cost is the deciding factor.

AlSi12 vs EN AC-44400: properties

AlSi12EN AC-44400

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Bulk Modulus

74 GPa10.7 Msi
70 GPa10.2 Msi

Tensile Strength (Ultimate)

400 MPa58 ksi
190 MPa27.6 ksi

Yield Strength (0.2% offset)

250 MPa36.3 ksi
100 MPa14.5 ksi

Compressive Strength

420 MPa60.9 ksi
105 MPa15.2 ksi

Shear Strength

240 MPa34.8 ksi
125 MPa18.1 ksi

Fatigue Strength (Endurance Limit)

100 MPa14.5 ksi
60 MPa8.7 ksi

Hardness, Brinell

105 HB
50 HB

Hardness, Vickers

115 HV
55 HV

Reduction in Area

—
6%

Hardness, Rockwell B

—
20 HRB

Same in both: Elastic (Young's) Modulus 72 GPa10.4 Msi · Shear Modulus 27 GPa3.9 Msi · Poisson's Ratio 0.33 · Elongation at Break 5% · Fracture Toughness (K_IC) 17 MPa·√m15.5 ksi·√in · Charpy V-Notch Impact (RT) 4 J3 ft·lbf

Physical

Density and transition temperatures.

Density

2.67 g/cm³0.1 lb/in³
2.65 g/cm³0.1 lb/in³

Melting Point (Solidus)

574°C1,065 °F
560°C1,040 °F

Liquidus Temperature

585°C1,085 °F
600°C1,112 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

120 W/m·K69.3 BTU/hr·ft·°F
150 W/m·K86.7 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

20.4 µm/m·K11.3 µin/in·°F
21 µm/m·K11.7 µin/in·°F

Latent Heat of Fusion

510 J/g219 BTU/lb
490 J/g211 BTU/lb

Max Service Temperature (continuous)

120°C248 °F
150°C302 °F

Same in both: Specific Heat Capacity 900 J/kg·K0.21 BTU/lb·°F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

27 % IACS
37 % IACS

Electrical Resistivity

6.4×10⁻⁸ Ω·m2.52 µΩ·in
4.7×10⁻⁸ Ω·m1.85 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

55 / 100
58 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.83 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

50 / 100
55 / 100

Formability (cold)

15 / 100
12 / 100

Castability

95 / 100
90 / 100

Brazeability / Solderability

35 / 100
40 / 100

Polishability

55 / 100
45 / 100

Machinability Rating (AISI 1212 = 100 %)

—
60%

Same in both: Weldability 80 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

215 MJ/kg92,433 BTU/lb
190 MJ/kg81,685 BTU/lb

Embodied Carbon (primary production)

13 kg CO₂/kg
12 kg CO₂/kg

Embodied Water

1,200 L/kg144 gal/lb
1,150 L/kg138 gal/lb

Typical Recycled Content

10%
70%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

150 kN·m/kg
72 kN·m/kg

Specific Stiffness (E / density)

27 MN·m/kg
27.2 MN·m/kg

Modulus of Resilience

434 kJ/m³
69 kJ/m³

Thermal Diffusivity

49.9 mm²/s
62.9 mm²/s

Thermal Shock Resistance Index

33
19

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scaleAlSi12EN AC-44400

Manufacturing and finishing

CapabilityAlSi12EN AC-44400
3D printingYes—
Default conditionAs Printed—
Relative cost$$$ Premium$$ Standard
Min. machined wall——
Best machined surface——
Anodized (Aluminum AM)Yes—
Plated (Metal AM)Yes—

They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

AlSi12 vs EN AC-44400 — frequently asked

Is AlSi12 stronger than EN AC-44400?

Yes. AlSi12 has a typical yield strength of 250 MPa (36.3 ksi) against 100 MPa (14.5 ksi) for EN AC-44400 — about 150% more. Tensile strength is 400 MPa (58 ksi) vs 190 MPa (27.6 ksi).

Which is cheaper, AlSi12 or EN AC-44400?

EN AC-44400 is the lower-cost material: it sits in the standard tier ($$) while AlSi12 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, AlSi12 or EN AC-44400?

EN AC-44400. Its machinability rates good (55/100) against fair (50/100) for AlSi12.

Ready to make it?

Upload a CAD file and FabDigit prices the part in AlSi12 and EN AC-44400 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.