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Aluminum AlSi10Mg vs EN AC-51500

Aluminum · grade comparison

Aluminum AlSi10Mg and EN AC-51500 are both aluminum grades. AlSi10Mg is the stronger of the two: yield strength 265 MPa (38.4 ksi) against 185 MPa (26.8 ksi) for EN AC-51500, about 43% more; tensile strength follows at 460 MPa (66.7 ksi) vs 285 MPa (41.3 ksi). In exchange, EN AC-51500 is the more ductile: elongation 12% versus 7% for AlSi10Mg, and AlSi10Mg is harder (119 HB vs 85 HB). AlSi10Mg runs hotter in service (150°C vs 100°C continuous) and AlSi10Mg conducts heat better (120 W/m·K vs 100 W/m·K). On the shop floor, EN AC-51500 machines more easily (very good vs fair) and EN AC-51500 sits in a lower cost tier (standard, $$) than AlSi10Mg (premium, $$$).

AlSi10MgChoose it when strength drives the design, or when the part sees heat.

EN AC-51500Choose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

AlSi10Mg vs EN AC-51500: properties

AlSi10MgEN AC-51500

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

460 MPa66.7 ksi
285 MPa41.3 ksi

Yield Strength (0.2% offset)

265 MPa38.4 ksi
185 MPa26.8 ksi

Elongation at Break

7%
12%

Compressive Strength

480 MPa69.6 ksi
—

Shear Strength

280 MPa40.6 ksi
175 MPa25.4 ksi

Fatigue Strength (Endurance Limit)

90 MPa13.1 ksi
100 MPa14.5 ksi

Fracture Toughness (K_IC)

22 MPa·√m20 ksi·√in
—

Charpy V-Notch Impact (RT)

4 J2.6 ft·lbf
—

Hardness, Brinell

119 HB
85 HB

Hardness, Rockwell B

66 HRB
—

Hardness, Vickers

125 HV
90 HV

Same in both: Elastic (Young's) Modulus 70 GPa10.2 Msi · Shear Modulus 26.5 GPa3.8 Msi · Bulk Modulus 69 GPa10 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Density

2.67 g/cm³0.1 lb/in³
2.65 g/cm³0.1 lb/in³

Melting Point (Solidus)

557°C1,035 °F
575°C1,067 °F

Liquidus Temperature

596°C1,105 °F
620°C1,148 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

120 W/m·K69.3 BTU/hr·ft·°F
100 W/m·K57.8 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

21 µm/m·K11.7 µin/in·°F
24 µm/m·K13.3 µin/in·°F

Latent Heat of Fusion

425 J/g183 BTU/lb
395 J/g170 BTU/lb

Max Service Temperature (continuous)

150°C302 °F
100°C212 °F

Same in both: Specific Heat Capacity 900 J/kg·K0.21 BTU/lb·°F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

24 % IACS
28 % IACS

Electrical Resistivity

7.2×10⁻⁸ Ω·m2.83 µΩ·in
6.2×10⁻⁸ Ω·m2.44 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.83 V
-0.87 V

Corrosion Resistance

55 / 100
78 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

50 / 100
70 / 100

Machinability Rating (AISI 1212 = 100 %)

50%
60%

Formability (cold)

10 / 100
25 / 100

Castability

92 / 100
72 / 100

Brazeability / Solderability

30 / 100
25 / 100

Polishability

55 / 100
65 / 100

Same in both: Weldability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

240 MJ/kg103,182 BTU/lb
200 MJ/kg85,985 BTU/lb

Embodied Carbon (primary production)

15 kg CO₂/kg
12.5 kg CO₂/kg

Embodied Water

1,200 L/kg144 gal/lb
1,100 L/kg132 gal/lb

Typical Recycled Content

5%
15%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

172 kN·m/kg
108 kN·m/kg

Specific Stiffness (E / density)

26.2 MN·m/kg
26.4 MN·m/kg

Modulus of Resilience

502 kJ/m³
244 kJ/m³

Thermal Diffusivity

49.9 mm²/s
41.9 mm²/s

Thermal Shock Resistance Index

38
17

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scaleEN AC-51500AlSi10Mg

Manufacturing and finishing

CapabilityAlSi10MgEN AC-51500
3D printingYes—
Default conditionAs Printed—
Relative cost$$$ Premium$$ Standard
Min. machined wall——
Best machined surface——
Anodized (Aluminum AM)Yes—
Plated (Metal AM)Yes—

They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

AlSi10Mg vs EN AC-51500 — frequently asked

Is AlSi10Mg stronger than EN AC-51500?

Yes. AlSi10Mg has a typical yield strength of 265 MPa (38.4 ksi) against 185 MPa (26.8 ksi) for EN AC-51500 — about 43% more. Tensile strength is 460 MPa (66.7 ksi) vs 285 MPa (41.3 ksi).

Which is cheaper, AlSi10Mg or EN AC-51500?

EN AC-51500 is the lower-cost material: it sits in the standard tier ($$) while AlSi10Mg is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, AlSi10Mg or EN AC-51500?

EN AC-51500. Its machinability rates very good (70/100) against fair (50/100) for AlSi10Mg.

Ready to make it?

Upload a CAD file and FabDigit prices the part in AlSi10Mg and EN AC-51500 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.