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Aluminum AlSi10Mg vs EN AC-21000

Aluminum · grade comparison

Aluminum AlSi10Mg and EN AC-21000 are both aluminum grades. AlSi10Mg is the stronger of the two: yield strength 265 MPa (38.4 ksi) against 210 MPa (30.5 ksi) for EN AC-21000, about 26% more; tensile strength follows at 460 MPa (66.7 ksi) vs 320 MPa (46.4 ksi). AlSi10Mg is harder — 119 HB against 92 HB for EN AC-21000 — which matters for wear surfaces and threads. AlSi10Mg is lighter (2.67 g/cm³ vs 2.8 g/cm³ for EN AC-21000) and EN AC-21000 conducts electricity better (30 % IACS vs 24 % IACS). On the shop floor, EN AC-21000 machines more easily (very good vs fair) and AlSi10Mg welds better (good vs poor).

AlSi10MgChoose it when strength drives the design, or when surface hardness matters.

EN AC-21000Choose it when the part is machined in volume.

AlSi10Mg vs EN AC-21000: properties

AlSi10MgEN AC-21000

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

70 GPa10.2 Msi
71 GPa10.3 Msi

Bulk Modulus

69 GPa10 Msi
75 GPa10.9 Msi

Tensile Strength (Ultimate)

460 MPa66.7 ksi
320 MPa46.4 ksi

Yield Strength (0.2% offset)

265 MPa38.4 ksi
210 MPa30.5 ksi

Compressive Strength

480 MPa69.6 ksi
215 MPa31.2 ksi

Shear Strength

280 MPa40.6 ksi
200 MPa29 ksi

Fatigue Strength (Endurance Limit)

90 MPa13.1 ksi
95 MPa13.8 ksi

Fracture Toughness (K_IC)

22 MPa·√m20 ksi·√in
32 MPa·√m29.1 ksi·√in

Charpy V-Notch Impact (RT)

4 J2.6 ft·lbf
—

Hardness, Brinell

119 HB
92 HB

Hardness, Rockwell B

66 HRB
—

Hardness, Vickers

125 HV
—

Same in both: Shear Modulus 26.5 GPa3.8 Msi · Poisson's Ratio 0.33 · Elongation at Break 7%

Physical

Density and transition temperatures.

Density

2.67 g/cm³0.1 lb/in³
2.8 g/cm³0.1 lb/in³

Melting Point (Solidus)

557°C1,035 °F
548°C1,018 °F

Liquidus Temperature

596°C1,105 °F
650°C1,202 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

120 W/m·K69.3 BTU/hr·ft·°F
112 W/m·K64.7 BTU/hr·ft·°F

Specific Heat Capacity

900 J/kg·K0.21 BTU/lb·°F
920 J/kg·K0.22 BTU/lb·°F

Latent Heat of Fusion

425 J/g183 BTU/lb
390 J/g168 BTU/lb

Same in both: Thermal Expansion (CTE, 20–100 °C) 21 µm/m·K11.7 µin/in·°F · Max Service Temperature (continuous) 150°C302 °F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

24 % IACS
30 % IACS

Electrical Resistivity

7.2×10⁻⁸ Ω·m2.83 µΩ·in
5.7×10⁻⁸ Ω·m2.24 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.83 V
-0.68 V

Corrosion Resistance

55 / 100
33 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

50 / 100
78 / 100

Machinability Rating (AISI 1212 = 100 %)

50%
200%

Weldability

60 / 100
25 / 100

Castability

92 / 100
40 / 100

Brazeability / Solderability

30 / 100
20 / 100

Same in both: Formability (cold) 10 / 100 · Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

240 MJ/kg103,182 BTU/lb
205 MJ/kg88,134 BTU/lb

Embodied Carbon (primary production)

15 kg CO₂/kg
13 kg CO₂/kg

Embodied Water

1,200 L/kg144 gal/lb
1,150 L/kg138 gal/lb

Typical Recycled Content

5%
10%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

172 kN·m/kg
114 kN·m/kg

Specific Stiffness (E / density)

26.2 MN·m/kg
25.4 MN·m/kg

Modulus of Resilience

502 kJ/m³
311 kJ/m³

Thermal Diffusivity

49.9 mm²/s
43.5 mm²/s

Thermal Shock Resistance Index

38
24

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scaleEN AC-21000AlSi10Mg

Manufacturing and finishing

CapabilityAlSi10MgEN AC-21000
3D printingYes—
Default conditionAs Printed—
Relative cost$$$ Premium$$$ Premium
Min. machined wall——
Best machined surface——
Anodized (Aluminum AM)Yes—
Plated (Metal AM)Yes—

They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

AlSi10Mg vs EN AC-21000 — frequently asked

Is AlSi10Mg stronger than EN AC-21000?

Yes. AlSi10Mg has a typical yield strength of 265 MPa (38.4 ksi) against 210 MPa (30.5 ksi) for EN AC-21000 — about 26% more. Tensile strength is 460 MPa (66.7 ksi) vs 320 MPa (46.4 ksi).

Which is cheaper, AlSi10Mg or EN AC-21000?

Both sit in the same relative cost tier ($$$, premium); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, AlSi10Mg or EN AC-21000?

EN AC-21000. Its machinability rates very good (78/100) against fair (50/100) for AlSi10Mg; for welding the order is AlSi10Mg first (good, 60/100) then EN AC-21000 (poor, 25/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in AlSi10Mg and EN AC-21000 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.