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Aluminum AC2A vs AC7A

Aluminum · grade comparison

Aluminum AC2A and AC7A are both aluminum grades. AC2A is the stronger of the two: yield strength 170 MPa (24.7 ksi) against 85 MPa (12.3 ksi) for AC7A, about 100% more; tensile strength follows at 250 MPa (36.3 ksi) vs 170 MPa (24.7 ksi). In exchange, AC7A is the more ductile: elongation 9% versus 2% for AC2A, and AC2A is harder (85 HB vs 50 HB). AC7A is lighter (2.65 g/cm³ vs 2.79 g/cm³ for AC2A) and AC2A runs hotter in service (175°C vs 120°C continuous). On the shop floor, AC7A welds better (very good vs fair).

AC2AChoose it when strength drives the design, or when the part sees heat.

AC7AChoose it when the part is bent, formed or impact-loaded, or when weight is the constraint.

AC2A vs AC7A: properties

AC2AAC7A

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

74 GPa10.7 Msi
71 GPa10.3 Msi

Shear Modulus

27.5 GPa4 Msi
26.5 GPa3.8 Msi

Bulk Modulus

72 GPa10.4 Msi
69 GPa10 Msi

Tensile Strength (Ultimate)

250 MPa36.3 ksi
170 MPa24.7 ksi

Yield Strength (0.2% offset)

170 MPa24.7 ksi
85 MPa12.3 ksi

Elongation at Break

2%
9%

Shear Strength

165 MPa23.9 ksi
110 MPa16 ksi

Fatigue Strength (Endurance Limit)

75 MPa10.9 ksi
50 MPa7.3 ksi

Fracture Toughness (K_IC)

18 MPa·√m16.4 ksi·√in
—

Charpy V-Notch Impact (RT)

3 J2.2 ft·lbf
12 J8.9 ft·lbf

Hardness, Brinell

85 HB
50 HB

Compressive Strength

—
90 MPa13.1 ksi

Same in both: Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Density

2.79 g/cm³0.1 lb/in³
2.65 g/cm³0.1 lb/in³

Melting Point (Solidus)

516°C961 °F
599°C1,110 °F

Liquidus Temperature

604°C1,119 °F
638°C1,180 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

110 W/m·K63.6 BTU/hr·ft·°F
138 W/m·K79.7 BTU/hr·ft·°F

Specific Heat Capacity

963 J/kg·K0.23 BTU/lb·°F
900 J/kg·K0.21 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

21.5 µm/m·K11.9 µin/in·°F
24.3 µm/m·K13.5 µin/in·°F

Latent Heat of Fusion

389 J/g167 BTU/lb
390 J/g168 BTU/lb

Max Service Temperature (continuous)

175°C347 °F
120°C248 °F

Same in both: Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

27 % IACS
35 % IACS

Electrical Resistivity

6.4×10⁻⁸ Ω·m2.52 µΩ·in
4.9×10⁻⁸ Ω·m1.93 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.75 V
-0.87 V

Corrosion Resistance

42 / 100
78 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

72 / 100
70 / 100

Machinability Rating (AISI 1212 = 100 %)

70%
110%

Weldability

35 / 100
80 / 100

Formability (cold)

10 / 100
—

Castability

75 / 100
35 / 100

Brazeability / Solderability

25 / 100
15 / 100

Polishability

40 / 100
90 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

12 kg CO₂/kg
12.5 kg CO₂/kg

Typical Recycled Content

80%
55%

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Water 1,150 L/kg138 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

90 kN·m/kg
64 kN·m/kg

Specific Stiffness (E / density)

26.5 MN·m/kg
26.8 MN·m/kg

Modulus of Resilience

195 kJ/m³
51 kJ/m³

Thermal Diffusivity

40.9 mm²/s
57.9 mm²/s

Thermal Shock Resistance Index

17
14

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scaleAC2AAC7A

Manufacturing and finishing

CapabilityAC2AAC7A
Default condition——
Relative cost$$ Standard$$ Standard
Min. machined wall——
Best machined surface——

Both take the same 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

AC2A vs AC7A — frequently asked

Is AC2A stronger than AC7A?

Yes. AC2A has a typical yield strength of 170 MPa (24.7 ksi) against 85 MPa (12.3 ksi) for AC7A — about 100% more. Tensile strength is 250 MPa (36.3 ksi) vs 170 MPa (24.7 ksi).

Which is cheaper, AC2A or AC7A?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, AC2A or AC7A?

AC7A. Its weldability rates very good (80/100) against fair (35/100) for AC2A.

Ready to make it?

Upload a CAD file and FabDigit prices the part in AC2A and AC7A side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.