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Aluminum 8009 vs 8079

Aluminum · grade comparison

Aluminum 8009 and 8079 are both aluminum grades. 8009 is the stronger of the two: yield strength 385 MPa (55.8 ksi) against 35 MPa (5.08 ksi) for 8079, about 11 times as much; tensile strength follows at 415 MPa (60.2 ksi) vs 85 MPa (12.3 ksi). In exchange, 8079 is the more ductile: elongation 25% versus 12% for 8009, and 8009 is harder (120 HB vs 22 HB). 8079 is lighter (2.72 g/cm³ vs 2.94 g/cm³ for 8009) and 8009 is stiffer (88 GPa vs 69 GPa). On the shop floor, 8009 machines more easily (fair vs poor), 8079 welds better (very good vs poor), and 8079 sits in a lower cost tier (budget, $) than 8009 (high, $$$$).

8009Choose it when strength drives the design, or when the part sees heat.

8079Choose it when the part is bent, formed or impact-loaded, or when weight is the constraint.

8009 vs 8079: properties

80098079

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

88 GPa12.8 Msi
69 GPa10 Msi

Shear Modulus

33 GPa4.8 Msi
26 GPa3.8 Msi

Bulk Modulus

86 GPa12.5 Msi
70 GPa10.2 Msi

Tensile Strength (Ultimate)

415 MPa60.2 ksi
85 MPa12.3 ksi

Yield Strength (0.2% offset)

385 MPa55.8 ksi
35 MPa5.1 ksi

Elongation at Break

12%
25%

Reduction in Area

20%
—

Compressive Strength

390 MPa56.6 ksi
—

Shear Strength

250 MPa36.3 ksi
55 MPa8 ksi

Fatigue Strength (Endurance Limit)

180 MPa26.1 ksi
35 MPa5.1 ksi

Fracture Toughness (K_IC)

26 MPa·√m23.7 ksi·√in
—

Charpy V-Notch Impact (RT)

8 J5.9 ft·lbf
—

Hardness, Brinell

120 HB
22 HB

Hardness, Rockwell B

73 HRB
—

Hardness, Vickers

130 HV
—

Same in both: Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Density

2.94 g/cm³0.11 lb/in³
2.72 g/cm³0.1 lb/in³

Liquidus Temperature

—
655°C1,211 °F

Same in both: Melting Point (Solidus) 645°C1,193 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

130 W/m·K75.1 BTU/hr·ft·°F
225 W/m·K130 BTU/hr·ft·°F

Specific Heat Capacity

855 J/kg·K0.2 BTU/lb·°F
900 J/kg·K0.21 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

21.5 µm/m·K11.9 µin/in·°F
23.6 µm/m·K13.1 µin/in·°F

Latent Heat of Fusion

390 J/g168 BTU/lb
395 J/g170 BTU/lb

Max Service Temperature (continuous)

315°C599 °F
150°C302 °F

Same in both: Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

33 % IACS
58 % IACS

Electrical Resistivity

5.2×10⁻⁸ Ω·m2.05 µΩ·in
2.97×10⁻⁸ Ω·m1.17 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.75 V
-0.83 V

Corrosion Resistance

50 / 100
72 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

40 / 100
30 / 100

Machinability Rating (AISI 1212 = 100 %)

150%
30%

Weldability

25 / 100
75 / 100

Formability (cold)

30 / 100
95 / 100

Brazeability / Solderability

25 / 100
55 / 100

Polishability

55 / 100
50 / 100

Castability

—
60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

260 MJ/kg111,780 BTU/lb
200 MJ/kg85,985 BTU/lb

Embodied Carbon (primary production)

16 kg CO₂/kg
12.5 kg CO₂/kg

Embodied Water

1,300 L/kg156 gal/lb
1,200 L/kg144 gal/lb

Typical Recycled Content

0%
25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

141 kN·m/kg
31 kN·m/kg

Specific Stiffness (E / density)

29.9 MN·m/kg
25.4 MN·m/kg

Modulus of Resilience

842 kJ/m³
9 kJ/m³

Thermal Diffusivity

51.7 mm²/s
91.9 mm²/s

Thermal Shock Resistance Index

29
12

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale80798009

Manufacturing and finishing

Capability80098079
Sheet metal—Yes
Default condition——
Relative cost$$$$ High$ Budget
Min. machined wall——
Best machined surface——
Anodizing Type II—Yes
Cerakote—Yes
Chem Film (Alodine)—Yes
E-Coating—Yes
Electropolishing—Yes
Hard Anodize Type III w/ PTFE—Yes
Hard Anodizing Type III—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes
Powder Coating—Yes

They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

8009 vs 8079 — frequently asked

Is 8009 stronger than 8079?

Yes. 8009 has a typical yield strength of 385 MPa (55.8 ksi) against 35 MPa (5.08 ksi) for 8079 — about 11 times as much. Tensile strength is 415 MPa (60.2 ksi) vs 85 MPa (12.3 ksi).

Which is cheaper, 8009 or 8079?

8079 is the lower-cost material: it sits in the budget tier ($) while 8009 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 8009 or 8079?

8009. Its machinability rates fair (40/100) against poor (30/100) for 8079; for welding the order is 8079 first (very good, 75/100) then 8009 (poor, 25/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 8009 and 8079 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.