Aluminum 7072 vs 7204
Aluminum · grade comparison
Aluminum 7072 and 7204 are both aluminum grades. 7204 is the stronger of the two: yield strength 300 MPa (43.5 ksi) against 21 MPa (3.05 ksi) for 7072, about 14 times as much; tensile strength follows at 355 MPa (51.5 ksi) vs 55 MPa (7.98 ksi). In exchange, 7072 is the more ductile: elongation 32% versus 11% for 7204, and 7204 is harder (100 HB vs 20 HB). 7072 runs hotter in service (150°C vs 120°C continuous) and 7072 conducts heat better (227 W/m·K vs 155 W/m·K). On the shop floor, 7204 machines more easily (good vs poor) and 7072 sits in a lower cost tier (budget, $) than 7204 (premium, $$$).
7072Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.
7204Choose it when strength drives the design, or when the part is machined in volume.
7072 vs 7204: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Shear Modulus
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Shear Strength
Fatigue Strength (Endurance Limit)
Hardness, Brinell
Compressive Strength
Fracture Toughness (K_IC)
Hardness, Vickers
Same in both: Bulk Modulus 69 GPa10 Msi · Poisson's Ratio 0.33
Physical
Density and transition temperatures.
Density
Melting Point (Solidus)
Liquidus Temperature
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Thermal Expansion (CTE, 20–100 °C)
Latent Heat of Fusion
Max Service Temperature (continuous)
Same in both: Specific Heat Capacity 900 J/kg·K0.21 BTU/lb·°F · Min Service Temperature -196°C-321 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Brazeability / Solderability
Polishability
Castability
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Carbon (primary production)
Embodied Water
Typical Recycled Content
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | 7072 | 7204 |
|---|---|---|
| Sheet metal | Yes | — |
| Default condition | — | — |
| Relative cost | $ Budget | $$$ Premium |
| Min. machined wall | — | — |
| Best machined surface | — | — |
| Anodizing Type II | Yes | — |
| Cerakote | Yes | — |
| Chem Film (Alodine) | Yes | — |
| E-Coating | Yes | — |
| Electropolishing | Yes | — |
| Hard Anodize Type III w/ PTFE | Yes | — |
| Hard Anodizing Type III | Yes | — |
| Nickel Plating | Yes | — |
| PTFE Coating | Yes | — |
| Painting | Yes | — |
| Powder Coating | Yes | — |
They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.
7072 vs 7204 — frequently asked
Is 7204 stronger than 7072?
Yes. 7204 has a typical yield strength of 300 MPa (43.5 ksi) against 21 MPa (3.05 ksi) for 7072 — about 14 times as much. Tensile strength is 355 MPa (51.5 ksi) vs 55 MPa (7.98 ksi).
Which is cheaper, 7072 or 7204?
7072 is the lower-cost material: it sits in the budget tier ($) while 7204 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.
Which is easier to machine, 7072 or 7204?
7204. Its machinability rates good (58/100) against poor (30/100) for 7072.
Ready to make it?
Upload a CAD file and FabDigit prices the part in 7072 and 7204 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.