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Aluminum 6253-T4 vs 6253-T6

Aluminum · 6253 temper comparison

6253-T4 and 6253-T6 are two conditions of the same aluminum grade, 6253: T4 (solution heat treated and naturally aged) versus T6 (solution heat treated and artificially aged). The chemistry is identical, so every difference below comes from the condition. 6253-T6 is the stronger of the two: yield strength 220 MPa (31.9 ksi) against 110 MPa (16 ksi) for 6253-T4, about 100% more; tensile strength follows at 255 MPa (37 ksi) vs 200 MPa (29 ksi). In exchange, 6253-T4 is the more ductile: elongation 20% versus 13% for 6253-T6, and 6253-T6 is harder (80 HB vs 60 HB). 6253-T6 runs hotter in service (150°C vs 120°C continuous). On the shop floor, 6253-T6 machines more easily (good vs fair).

6253-T4Choose it when the part is bent, formed or impact-loaded.

6253-T6Choose it when strength drives the design, or when the part sees heat.

6253-T4 vs 6253-T6: properties

6253-T46253-T6

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

200 MPa29 ksi
255 MPa37 ksi

Yield Strength (0.2% offset)

110 MPa16 ksi
220 MPa31.9 ksi

Elongation at Break

20%
13%

Shear Strength

130 MPa18.9 ksi
165 MPa23.9 ksi

Fatigue Strength (Endurance Limit)

80 MPa11.6 ksi
90 MPa13.1 ksi

Hardness, Brinell

60 HB
80 HB

Same in both: Elastic (Young's) Modulus 69 GPa10 Msi · Shear Modulus 26 GPa3.8 Msi · Bulk Modulus 69 GPa10 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Same in both: Density 2.71 g/cm³0.1 lb/in³ · Melting Point (Solidus) 590°C1,094 °F · Liquidus Temperature 650°C1,202 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

155 W/m·K89.6 BTU/hr·ft·°F
165 W/m·K95.3 BTU/hr·ft·°F

Max Service Temperature (continuous)

120°C248 °F
150°C302 °F

Same in both: Specific Heat Capacity 895 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 23.4 µm/m·K13 µin/in·°F · Latent Heat of Fusion 395 J/g170 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

37 % IACS
40 % IACS

Electrical Resistivity

4.7×10⁻⁸ Ω·m1.85 µΩ·in
4.3×10⁻⁸ Ω·m1.69 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.9 V · Corrosion Resistance 60 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

50 / 100
65 / 100

Formability (cold)

70 / 100
45 / 100

Same in both: Weldability 65 / 100 · Brazeability / Solderability 50 / 100 · Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 13 kg CO₂/kg · Embodied Water 1,150 L/kg138 gal/lb · Typical Recycled Content 25%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale6253

6253-T4 vs 6253-T6 — frequently asked

Is 6253-T6 stronger than 6253-T4?

Yes. 6253-T6 has a typical yield strength of 220 MPa (31.9 ksi) against 110 MPa (16 ksi) for 6253-T4 — about 100% more. Tensile strength is 255 MPa (37 ksi) vs 200 MPa (29 ksi).

Which condition does FabDigit quote by default, T4 or T6?

T6 is the default 6253 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 6253-T4 or 6253-T6?

6253-T6. Its machinability rates good (65/100) against fair (50/100) for 6253-T4.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 6253-T4 and 6253-T6 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.