Aluminum 6060-T4 vs 6060-T66
Aluminum · 6060 temper comparison
6060-T4 and 6060-T66 are two conditions of the same aluminum grade, 6060: T4 (solution heat treated and naturally aged) versus T66 (T6 with improved mechanical properties). The chemistry is identical, so every difference below comes from the condition. 6060-T66 is the stronger of the two: yield strength 185 MPa (26.8 ksi) against 75 MPa (10.9 ksi) for 6060-T4, about 147% more; tensile strength follows at 230 MPa (33.4 ksi) vs 140 MPa (20.3 ksi). In exchange, 6060-T4 is the more ductile: elongation 20% versus 10% for 6060-T66, and 6060-T66 is harder (80 HB vs 50 HB). 6060-T66 runs hotter in service (150°C vs 100°C continuous). On the shop floor, 6060-T66 machines more easily (good vs fair).
6060-T4Choose it when the part is bent, formed or impact-loaded.
6060-T66Choose it when strength drives the design, or when the part sees heat.
6060-T4 vs 6060-T66: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Shear Strength
Fatigue Strength (Endurance Limit)
Hardness, Brinell
Hardness, Vickers
Same in both: Elastic (Young's) Modulus 69 GPa10 Msi · Shear Modulus 26 GPa3.8 Msi · Bulk Modulus 69 GPa10 Msi · Poisson's Ratio 0.33 · Fracture Toughness (K_IC) 30 MPa·√m27.3 ksi·√in
Physical
Density and transition temperatures.
Same in both: Density 2.7 g/cm³0.1 lb/in³ · Melting Point (Solidus) 600°C1,112 °F · Liquidus Temperature 655°C1,211 °F
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Max Service Temperature (continuous)
Same in both: Specific Heat Capacity 898 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 23.4 µm/m·K13 µin/in·°F · Latent Heat of Fusion 397 J/g171 BTU/lb · Min Service Temperature -196°C-321 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Same in both: Galvanic Potential (seawater, vs SCE) -0.83 V · Corrosion Resistance 68 / 100
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Formability (cold)
Same in both: Weldability 90 / 100 · Castability 25 / 100 · Brazeability / Solderability 60 / 100 · Polishability 80 / 100
Sustainability
Primary-production footprint per kilogram.
Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 13 kg CO₂/kg · Embodied Water 1,200 L/kg144 gal/lb · Typical Recycled Content 35%
Strength versus weight
Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
6060-T4 vs 6060-T66 — frequently asked
Is 6060-T66 stronger than 6060-T4?
Yes. 6060-T66 has a typical yield strength of 185 MPa (26.8 ksi) against 75 MPa (10.9 ksi) for 6060-T4 — about 147% more. Tensile strength is 230 MPa (33.4 ksi) vs 140 MPa (20.3 ksi).
Which condition does FabDigit quote by default, T4 or T66?
Specify the condition in the material field or the drawing note; FabDigit prices the quote for the state you call out.
Which is easier to machine, 6060-T4 or 6060-T66?
6060-T66. Its machinability rates good (57/100) against fair (42/100) for 6060-T4.
Ready to make it?
Upload a CAD file and FabDigit prices the part in 6060-T4 and 6060-T66 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.