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Aluminum 6060-T4 vs 6060-T6

Aluminum · 6060 temper comparison

6060-T4 and 6060-T6 are two conditions of the same aluminum grade, 6060: T4 (solution heat treated and naturally aged) versus T6 (solution heat treated and artificially aged). The chemistry is identical, so every difference below comes from the condition. 6060-T6 is the stronger of the two: yield strength 170 MPa (24.7 ksi) against 75 MPa (10.9 ksi) for 6060-T4, about 127% more; tensile strength follows at 215 MPa (31.2 ksi) vs 140 MPa (20.3 ksi). In exchange, 6060-T4 is the more ductile: elongation 20% versus 12% for 6060-T6, and 6060-T6 is harder (75 HB vs 50 HB). 6060-T6 runs hotter in service (150°C vs 100°C continuous). On the shop floor, 6060-T6 machines more easily (good vs fair).

6060-T4Choose it when the part is bent, formed or impact-loaded.

6060-T6Choose it when strength drives the design, or when the part sees heat.

6060-T4 vs 6060-T6: properties

6060-T46060-T6

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

140 MPa20.3 ksi
215 MPa31.2 ksi

Yield Strength (0.2% offset)

75 MPa10.9 ksi
170 MPa24.7 ksi

Elongation at Break

20%
12%

Shear Strength

95 MPa13.8 ksi
140 MPa20.3 ksi

Fatigue Strength (Endurance Limit)

50 MPa7.3 ksi
60 MPa8.7 ksi

Hardness, Brinell

50 HB
75 HB

Same in both: Elastic (Young's) Modulus 69 GPa10 Msi · Shear Modulus 26 GPa3.8 Msi · Bulk Modulus 69 GPa10 Msi · Poisson's Ratio 0.33 · Fracture Toughness (K_IC) 30 MPa·√m27.3 ksi·√in · Hardness, Vickers 80 HV

Physical

Density and transition temperatures.

Same in both: Density 2.7 g/cm³0.1 lb/in³ · Melting Point (Solidus) 600°C1,112 °F · Liquidus Temperature 655°C1,211 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

185 W/m·K107 BTU/hr·ft·°F
200 W/m·K116 BTU/hr·ft·°F

Max Service Temperature (continuous)

100°C212 °F
150°C302 °F

Same in both: Specific Heat Capacity 898 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 23.4 µm/m·K13 µin/in·°F · Latent Heat of Fusion 397 J/g171 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

50 % IACS
54 % IACS

Electrical Resistivity

3.45×10⁻⁸ Ω·m1.36 µΩ·in
3.2×10⁻⁸ Ω·m1.26 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.83 V · Corrosion Resistance 68 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

42 / 100
55 / 100

Formability (cold)

80 / 100
55 / 100

Same in both: Weldability 90 / 100 · Castability 25 / 100 · Brazeability / Solderability 60 / 100 · Polishability 80 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 13 kg CO₂/kg · Embodied Water 1,200 L/kg144 gal/lb · Typical Recycled Content 35%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale6060

6060-T4 vs 6060-T6 — frequently asked

Is 6060-T6 stronger than 6060-T4?

Yes. 6060-T6 has a typical yield strength of 170 MPa (24.7 ksi) against 75 MPa (10.9 ksi) for 6060-T4 — about 127% more. Tensile strength is 215 MPa (31.2 ksi) vs 140 MPa (20.3 ksi).

Which condition does FabDigit quote by default, T4 or T6?

Specify the condition in the material field or the drawing note; FabDigit prices the quote for the state you call out.

Which is easier to machine, 6060-T4 or 6060-T6?

6060-T6. Its machinability rates good (55/100) against fair (42/100) for 6060-T4.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 6060-T4 and 6060-T6 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.