Aluminum 6009-O vs 6009-T4
Aluminum · 6009 temper comparison
6009-O and 6009-T4 are two conditions of the same aluminum grade, 6009: O (annealed) versus T4 (solution heat treated and naturally aged). The chemistry is identical, so every difference below comes from the condition. 6009-T4 is the stronger of the two: yield strength 131 MPa (19 ksi) against 76 MPa (11 ksi) for 6009-O, about 72% more; tensile strength follows at 234 MPa (33.9 ksi) vs 152 MPa (22 ksi). In exchange, 6009-O is the more ductile: elongation 30% versus 25% for 6009-T4, and 6009-T4 is harder (62 HB vs 38 HB). 6009-O runs hotter in service (200°C vs 120°C continuous) and 6009-O conducts electricity better (50 % IACS vs 44 % IACS). On the shop floor, 6009-T4 machines more easily (45 vs 35 out of 100).
6009-OChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.
6009-T4Choose it when strength drives the design, or when the part is machined in volume.
6009-O vs 6009-T4: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Shear Strength
Fatigue Strength (Endurance Limit)
Fracture Toughness (K_IC)
Hardness, Brinell
Same in both: Elastic (Young's) Modulus 69 GPa10 Msi · Shear Modulus 26 GPa3.8 Msi · Bulk Modulus 70 GPa10.2 Msi · Poisson's Ratio 0.33 · Hardness, Rockwell B 30 HRB
Physical
Density and transition temperatures.
Same in both: Density 2.71 g/cm³0.1 lb/in³ · Melting Point (Solidus) 560°C1,040 °F · Liquidus Temperature 650°C1,202 °F
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Max Service Temperature (continuous)
Same in both: Specific Heat Capacity 897 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 23.4 µm/m·K13 µin/in·°F · Latent Heat of Fusion 395 J/g170 BTU/lb · Min Service Temperature -196°C-321 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Corrosion Resistance
Same in both: Galvanic Potential (seawater, vs SCE) -0.77 V
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Same in both: Brazeability / Solderability 35 / 100 · Polishability 55 / 100
Sustainability
Primary-production footprint per kilogram.
Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12 kg CO₂/kg · Embodied Water 1,200 L/kg144 gal/lb · Typical Recycled Content 25%
Strength versus weight
Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
6009-O vs 6009-T4 — frequently asked
Is 6009-T4 stronger than 6009-O?
Yes. 6009-T4 has a typical yield strength of 131 MPa (19 ksi) against 76 MPa (11 ksi) for 6009-O — about 72% more. Tensile strength is 234 MPa (33.9 ksi) vs 152 MPa (22 ksi).
Which condition does FabDigit quote by default, O or T4?
T4 is the default 6009 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.
Which is easier to machine, 6009-O or 6009-T4?
6009-T4, by a small margin. Both rate fair for machinability — 45/100 against 35/100 for 6009-O.
Ready to make it?
Upload a CAD file and FabDigit prices the part in 6009-O and 6009-T4 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.