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Aluminum 6005A vs 6181

Aluminum · grade comparison

Aluminum 6005A and 6181 are both aluminum grades, both multipurpose al. 6005A is the stronger of the two: yield strength 235 MPa (34.1 ksi) against 130 MPa (18.9 ksi) for 6181, about 81% more; tensile strength follows at 275 MPa (39.9 ksi) vs 240 MPa (34.8 ksi). In exchange, 6181 is the more ductile: elongation 25% versus 11% for 6005A, and 6005A is harder (95 HB vs 70 HB). 6005A runs hotter in service (150°C vs 120°C continuous) and 6005A conducts heat better (190 W/m·K vs 165 W/m·K). On the shop floor, 6005A welds better (excellent vs very good).

6005AChoose it when strength drives the design, or when the part sees heat.

6181Choose it when the part is bent, formed or impact-loaded.

6005A vs 6181: properties

6005A6181

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

69.5 GPa10.1 Msi
69 GPa10 Msi

Tensile Strength (Ultimate)

275 MPa39.9 ksi
240 MPa34.8 ksi

Yield Strength (0.2% offset)

235 MPa34.1 ksi
130 MPa18.9 ksi

Elongation at Break

11%
25%

Compressive Strength

235 MPa34.1 ksi
—

Shear Strength

180 MPa26.1 ksi
150 MPa21.8 ksi

Fracture Toughness (K_IC)

29 MPa·√m26.4 ksi·√in
—

Charpy V-Notch Impact (RT)

18 J13.3 ft·lbf
—

Hardness, Brinell

95 HB
70 HB

Hardness, Vickers

100 HV
75 HV

Same in both: Shear Modulus 26 GPa3.8 Msi · Bulk Modulus 69 GPa10 Msi · Poisson's Ratio 0.33 · Fatigue Strength (Endurance Limit) 90 MPa13.1 ksi

Physical

Density and transition temperatures.

Melting Point (Solidus)

607°C1,125 °F
585°C1,085 °F

Liquidus Temperature

654°C1,209 °F
650°C1,202 °F

Same in both: Density 2.7 g/cm³0.1 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

190 W/m·K110 BTU/hr·ft·°F
165 W/m·K95.3 BTU/hr·ft·°F

Specific Heat Capacity

897 J/kg·K0.21 BTU/lb·°F
900 J/kg·K0.21 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

23 µm/m·K12.8 µin/in·°F
23.4 µm/m·K13 µin/in·°F

Latent Heat of Fusion

393 J/g169 BTU/lb
395 J/g170 BTU/lb

Max Service Temperature (continuous)

150°C302 °F
120°C248 °F

Same in both: Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

49 % IACS
44 % IACS

Electrical Resistivity

3.5×10⁻⁸ Ω·m1.38 µΩ·in
3.9×10⁻⁸ Ω·m1.54 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.78 V
-0.74 V

Corrosion Resistance

68 / 100
62 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

62 / 100
55 / 100

Machinability Rating (AISI 1212 = 100 %)

190%
—

Weldability

85 / 100
75 / 100

Formability (cold)

40 / 100
80 / 100

Castability

25 / 100
—

Brazeability / Solderability

45 / 100
40 / 100

Polishability

70 / 100
60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

12.5 kg CO₂/kg
12 kg CO₂/kg

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Water 1,200 L/kg144 gal/lb · Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

102 kN·m/kg
89 kN·m/kg

Specific Stiffness (E / density)

25.7 MN·m/kg
25.6 MN·m/kg

Modulus of Resilience

397 kJ/m³
122 kJ/m³

Thermal Diffusivity

78.5 mm²/s
67.9 mm²/s

Thermal Shock Resistance Index

33
25

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale6005A6181

Manufacturing and finishing

Capability6005A6181
Default condition——
Relative cost$ Budget$ Budget
Min. machined wall0.5 mm0.5 mm
Best machined surfaceRa 0.8 µmRa 0.8 µm

Both are offered for CNC machining and Sheet metal. Both take the same 16 finishes: Anodizing Type II, Cerakote, Chem Film (Alodine), DLC, E-Coating, Electroless Nickel (EN), Electropolishing, Epoxy Coating, Gold Plating, Hard Anodize Type III w/ PTFE, Hard Anodizing Type III, Nickel Plating and 4 more.

6005A vs 6181 — frequently asked

Is 6005A stronger than 6181?

Yes. 6005A has a typical yield strength of 235 MPa (34.1 ksi) against 130 MPa (18.9 ksi) for 6181 — about 81% more. Tensile strength is 275 MPa (39.9 ksi) vs 240 MPa (34.8 ksi).

Which is cheaper, 6005A or 6181?

Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 6005A or 6181?

6005A, by a small margin. Both rate good for machinability — 62/100 against 55/100 for 6181; for welding the order is 6005A first (excellent, 85/100) then 6181 (very good, 75/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 6005A and 6181 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.