Aluminum 5183 vs ER4009
Aluminum · grade comparison
Aluminum 5183 and ER4009 are both aluminum grades. 5183 is the stronger of the two: yield strength 145 MPa (21 ksi) against 125 MPa (18.1 ksi) for ER4009, about 16% more; tensile strength follows at 300 MPa (43.5 ksi) vs 200 MPa (29 ksi). 5183 is the more ductile: elongation 20% versus 3% for ER4009, and 5183 is harder (80 HB vs 60 HB). ER4009 runs hotter in service (150°C vs 65°C continuous) and ER4009 conducts heat better (145 W/m·K vs 117 W/m·K). On the shop floor, ER4009 machines more easily (good vs fair), 5183 welds better (95 vs 85 out of 100), and 5183 sits in a lower cost tier (standard, $$) than ER4009 (high, $$$$).
5183Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.
ER4009Choose it when the part sees heat, or when the part is machined in volume.
5183 vs ER4009: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Shear Modulus
Bulk Modulus
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Shear Strength
Fatigue Strength (Endurance Limit)
Fracture Toughness (K_IC)
Hardness, Brinell
Same in both: Elastic (Young's) Modulus 71 GPa10.3 Msi · Poisson's Ratio 0.33
Physical
Density and transition temperatures.
Density
Melting Point (Solidus)
Liquidus Temperature
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Thermal Expansion (CTE, 20–100 °C)
Latent Heat of Fusion
Max Service Temperature (continuous)
Min Service Temperature
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Castability
Brazeability / Solderability
Polishability
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Carbon (primary production)
Embodied Water
Typical Recycled Content
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | 5183 | ER4009 |
|---|---|---|
| CNC machining | Yes | — |
| Sheet metal | Yes | — |
| Default condition | — | — |
| Relative cost | $$ Standard | $$$$ High |
| Min. machined wall | 0.5 mm | — |
| Best machined surface | Ra 0.8 µm | — |
| Anodizing Type II | Yes | — |
| Cerakote | Yes | — |
| Chem Film (Alodine) | Yes | — |
| DLC | Yes | — |
| E-Coating | Yes | — |
| Electropolishing | Yes | — |
| Hard Anodize Type III w/ PTFE | Yes | — |
| Hard Anodizing Type III | Yes | — |
| Nickel Plating | Yes | — |
| PTFE Coating | Yes | — |
| Painting | Yes | — |
| Powder Coating | Yes | — |
They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.
5183 vs ER4009 — frequently asked
Is 5183 stronger than ER4009?
Yes. 5183 has a typical yield strength of 145 MPa (21 ksi) against 125 MPa (18.1 ksi) for ER4009 — about 16% more. Tensile strength is 300 MPa (43.5 ksi) vs 200 MPa (29 ksi).
Which is cheaper, 5183 or ER4009?
5183 is the lower-cost material: it sits in the standard tier ($$) while ER4009 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.
Which is easier to machine, 5183 or ER4009?
ER4009. Its machinability rates good (60/100) against fair (50/100) for 5183; for welding the order is 5183 first (excellent, 95/100) then ER4009 (excellent, 85/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in 5183 and ER4009 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.