Aluminum 5040 vs 5050
Aluminum · grade comparison
Aluminum 5040 and 5050 are both aluminum grades. 5040 is the stronger of the two: yield strength 155 MPa (22.5 ksi) against 145 MPa (21 ksi) for 5050, about 7% more; tensile strength follows at 195 MPa (28.3 ksi) vs 170 MPa (24.7 ksi). 5040 is harder — 52 HB against 46 HB for 5050 — which matters for wear surfaces and threads. 5050 runs hotter in service (150°C vs 120°C continuous) and 5050 conducts heat better (191 W/m·K vs 155 W/m·K). On the shop floor, 5050 forms better (very good vs good) and 5050 sits in a lower cost tier (budget, $) than 5040 (standard, $$).
5040Choose it when strength drives the design, or when surface hardness matters.
5050Choose it when the part sees heat, or when cost is the deciding factor.
5040 vs 5050: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Shear Modulus
Bulk Modulus
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Shear Strength
Fatigue Strength (Endurance Limit)
Hardness, Brinell
Same in both: Poisson's Ratio 0.33 · Elongation at Break 9%
Physical
Density and transition temperatures.
Density
Melting Point (Solidus)
Liquidus Temperature
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Thermal Expansion (CTE, 20–100 °C)
Latent Heat of Fusion
Max Service Temperature (continuous)
Same in both: Specific Heat Capacity 900 J/kg·K0.21 BTU/lb·°F · Min Service Temperature -196°C-321 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Formability (cold)
Brazeability / Solderability
Polishability
Same in both: Machinability Rating (AISI 1212 = 100 %) 30% · Weldability 85 / 100
Sustainability
Primary-production footprint per kilogram.
Embodied Carbon (primary production)
Embodied Water
Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Typical Recycled Content 35%
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | 5040 | 5050 |
|---|---|---|
| CNC machining | — | Yes |
| Sheet metal | — | Yes |
| Default condition | — | — |
| Relative cost | $$ Standard | $ Budget |
| Min. machined wall | — | 0.5 mm |
| Best machined surface | — | Ra 0.8 µm |
| Anodizing Type II | — | Yes |
| Cerakote | — | Yes |
| Chem Film (Alodine) | — | Yes |
| DLC | — | Yes |
| E-Coating | — | Yes |
| Electropolishing | — | Yes |
| Hard Anodize Type III w/ PTFE | — | Yes |
| Hard Anodizing Type III | — | Yes |
| Nickel Plating | — | Yes |
| PTFE Coating | — | Yes |
| Painting | — | Yes |
| Powder Coating | — | Yes |
They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.
5040 vs 5050 — frequently asked
Is 5040 stronger than 5050?
Yes. 5040 has a typical yield strength of 155 MPa (22.5 ksi) against 145 MPa (21 ksi) for 5050 — about 7% more. Tensile strength is 195 MPa (28.3 ksi) vs 170 MPa (24.7 ksi).
Which is cheaper, 5040 or 5050?
5050 is the lower-cost material: it sits in the budget tier ($) while 5040 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.
When should I choose 5040 over 5050?
Pick 5040 when strength drives the design, or when surface hardness matters. Pick 5050 when the part sees heat, or when cost is the deciding factor.
Ready to make it?
Upload a CAD file and FabDigit prices the part in 5040 and 5050 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.