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Aluminum 5040-H112 vs 5040-H26

Aluminum · 5040 temper comparison

5040-H112 and 5040-H26 are two conditions of the same aluminum grade, 5040: H112 (strain hardened from hot working only) versus H26 (strain hardened and partially annealed, three-quarter hard). The chemistry is identical, so every difference below comes from the condition. 5040-H26 is the stronger of the two: yield strength 170 MPa (24.7 ksi) against 70 MPa (10.2 ksi) for 5040-H112, about 143% more; tensile strength follows at 205 MPa (29.7 ksi) vs 150 MPa (21.8 ksi). In exchange, 5040-H112 is the more ductile: elongation 16% versus 8% for 5040-H26, and 5040-H26 is harder (56 HB vs 40 HB). 5040-H112 runs hotter in service (150°C vs 120°C continuous). On the shop floor, 5040-H26 machines more easily (fair vs poor).

5040-H112Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

5040-H26Choose it when strength drives the design, or when the part is machined in volume.

5040-H112 vs 5040-H26: properties

5040-H1125040-H26

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

150 MPa21.8 ksi
205 MPa29.7 ksi

Yield Strength (0.2% offset)

70 MPa10.2 ksi
170 MPa24.7 ksi

Elongation at Break

16%
8%

Shear Strength

97 MPa14.1 ksi
128 MPa18.6 ksi

Fatigue Strength (Endurance Limit)

65 MPa9.4 ksi
103 MPa14.9 ksi

Hardness, Brinell

40 HB
56 HB

Same in both: Elastic (Young's) Modulus 69.5 GPa10.1 Msi · Shear Modulus 26 GPa3.8 Msi · Bulk Modulus 68 GPa9.9 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Same in both: Density 2.68 g/cm³0.1 lb/in³ · Melting Point (Solidus) 620°C1,148 °F · Liquidus Temperature 655°C1,211 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

160 W/m·K92.4 BTU/hr·ft·°F
154 W/m·K89 BTU/hr·ft·°F

Max Service Temperature (continuous)

150°C302 °F
120°C248 °F

Same in both: Specific Heat Capacity 900 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 23.6 µm/m·K13.1 µin/in·°F · Latent Heat of Fusion 395 J/g170 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

38 % IACS
36.5 % IACS

Electrical Resistivity

4.54×10⁻⁸ Ω·m1.79 µΩ·in
4.72×10⁻⁸ Ω·m1.86 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

74 / 100
72 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.87 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

33 / 100
44 / 100

Machinability Rating (AISI 1212 = 100 %)

24%
32%

Weldability

86 / 100
85 / 100

Formability (cold)

82 / 100
55 / 100

Same in both: Brazeability / Solderability 30 / 100 · Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,150 L/kg138 gal/lb · Typical Recycled Content 35%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale5040

5040-H112 vs 5040-H26 — frequently asked

Is 5040-H26 stronger than 5040-H112?

Yes. 5040-H26 has a typical yield strength of 170 MPa (24.7 ksi) against 70 MPa (10.2 ksi) for 5040-H112 — about 143% more. Tensile strength is 205 MPa (29.7 ksi) vs 150 MPa (21.8 ksi).

Which condition does FabDigit quote by default, H112 or H26?

H34 is the default 5040 condition in the FabDigit quote flow (neither H112 nor H26). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 5040-H112 or 5040-H26?

5040-H26. Its machinability rates fair (44/100) against poor (33/100) for 5040-H112.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 5040-H112 and 5040-H26 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.