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Aluminum 5040-H112 vs 5040-H22

Aluminum · 5040 temper comparison

5040-H112 and 5040-H22 are two conditions of the same aluminum grade, 5040: H112 (strain hardened from hot working only) versus H22 (strain hardened and partially annealed, quarter hard). The chemistry is identical, so every difference below comes from the condition. 5040-H22 is the stronger of the two: yield strength 125 MPa (18.1 ksi) against 70 MPa (10.2 ksi) for 5040-H112, about 79% more; tensile strength follows at 165 MPa (23.9 ksi) vs 150 MPa (21.8 ksi). In exchange, 5040-H112 is the more ductile: elongation 16% versus 12% for 5040-H22, and 5040-H22 is harder (44 HB vs 40 HB). 5040-H112 runs hotter in service (150°C vs 120°C continuous).

5040-H112Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

5040-H22Choose it when strength drives the design.

5040-H112 vs 5040-H22: properties

5040-H1125040-H22

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

150 MPa21.8 ksi
165 MPa23.9 ksi

Yield Strength (0.2% offset)

70 MPa10.2 ksi
125 MPa18.1 ksi

Elongation at Break

16%
12%

Shear Strength

97 MPa14.1 ksi
110 MPa16 ksi

Fatigue Strength (Endurance Limit)

65 MPa9.4 ksi
88 MPa12.8 ksi

Hardness, Brinell

40 HB
44 HB

Same in both: Elastic (Young's) Modulus 69.5 GPa10.1 Msi · Shear Modulus 26 GPa3.8 Msi · Bulk Modulus 68 GPa9.9 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Same in both: Density 2.68 g/cm³0.1 lb/in³ · Melting Point (Solidus) 620°C1,148 °F · Liquidus Temperature 655°C1,211 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

160 W/m·K92.4 BTU/hr·ft·°F
156 W/m·K90.1 BTU/hr·ft·°F

Max Service Temperature (continuous)

150°C302 °F
120°C248 °F

Same in both: Specific Heat Capacity 900 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 23.6 µm/m·K13.1 µin/in·°F · Latent Heat of Fusion 395 J/g170 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

38 % IACS
37 % IACS

Electrical Resistivity

4.54×10⁻⁸ Ω·m1.79 µΩ·in
4.66×10⁻⁸ Ω·m1.83 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

74 / 100
72 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.87 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

33 / 100
36 / 100

Machinability Rating (AISI 1212 = 100 %)

24%
26%

Weldability

86 / 100
85 / 100

Formability (cold)

82 / 100
75 / 100

Same in both: Brazeability / Solderability 30 / 100 · Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,150 L/kg138 gal/lb · Typical Recycled Content 35%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale5040

5040-H112 vs 5040-H22 — frequently asked

Is 5040-H22 stronger than 5040-H112?

Yes. 5040-H22 has a typical yield strength of 125 MPa (18.1 ksi) against 70 MPa (10.2 ksi) for 5040-H112 — about 79% more. Tensile strength is 165 MPa (23.9 ksi) vs 150 MPa (21.8 ksi).

Which condition does FabDigit quote by default, H112 or H22?

H34 is the default 5040 condition in the FabDigit quote flow (neither H112 nor H22). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

When should I choose 5040-H112 over 5040-H22?

Pick 5040-H112 when the part is bent, formed or impact-loaded, or when the part sees heat. Pick 5040-H22 when strength drives the design.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 5040-H112 and 5040-H22 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.