Aluminum 5026-H34 vs 5026-O
Aluminum · 5026 temper comparison
5026-H34 and 5026-O are two conditions of the same aluminum grade, 5026: H34 (strain hardened and stabilized, half hard) versus O (annealed). The chemistry is identical, so every difference below comes from the condition. 5026-H34 is the stronger of the two: yield strength 285 MPa (41.3 ksi) against 140 MPa (20.3 ksi) for 5026-O, about 104% more; tensile strength follows at 355 MPa (51.5 ksi) vs 290 MPa (42.1 ksi). In exchange, 5026-O is the more ductile: elongation 24% versus 9% for 5026-H34, and 5026-H34 is harder (98 HB vs 70 HB). On the shop floor, 5026-H34 machines more easily (good vs fair).
5026-H34Choose it when strength drives the design, or when the part is machined in volume.
5026-OChoose it when the part is bent, formed or impact-loaded.
5026-H34 vs 5026-O: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Shear Strength
Fatigue Strength (Endurance Limit)
Fracture Toughness (K_IC)
Hardness, Brinell
Hardness, Vickers
Same in both: Elastic (Young's) Modulus 70.5 GPa10.2 Msi · Shear Modulus 26.4 GPa3.8 Msi · Bulk Modulus 69 GPa10 Msi · Poisson's Ratio 0.33
Physical
Density and transition temperatures.
Same in both: Density 2.66 g/cm³0.1 lb/in³ · Melting Point (Solidus) 574°C1,065 °F · Liquidus Temperature 638°C1,180 °F
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Same in both: Specific Heat Capacity 900 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 24.2 µm/m·K13.4 µin/in·°F · Latent Heat of Fusion 397 J/g171 BTU/lb · Max Service Temperature (continuous) 65°C149 °F · Min Service Temperature -270°C-454 °F
Electrical
Conductivity and insulation.
Same in both: Electrical Conductivity 29 % IACS · Electrical Resistivity 5.95×10⁻⁸ Ω·m2.34 µΩ·in
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Corrosion Resistance
Same in both: Galvanic Potential (seawater, vs SCE) -0.87 V
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Weldability
Formability (cold)
Same in both: Machinability Rating (AISI 1212 = 100 %) 30% · Castability 30 / 100 · Brazeability / Solderability 15 / 100 · Polishability 55 / 100
Sustainability
Primary-production footprint per kilogram.
Same in both: Embodied Energy (primary production) 205 MJ/kg88,134 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,200 L/kg144 gal/lb · Typical Recycled Content 35%
Strength versus weight
Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
5026-H34 vs 5026-O — frequently asked
Is 5026-H34 stronger than 5026-O?
Yes. 5026-H34 has a typical yield strength of 285 MPa (41.3 ksi) against 140 MPa (20.3 ksi) for 5026-O — about 104% more. Tensile strength is 355 MPa (51.5 ksi) vs 290 MPa (42.1 ksi).
Which condition does FabDigit quote by default, H34 or O?
H111 is the default 5026 condition in the FabDigit quote flow (neither H34 nor O). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.
Which is easier to machine, 5026-H34 or 5026-O?
5026-H34. Its machinability rates good (55/100) against fair (35/100) for 5026-O; for welding the order is 5026-O first (excellent, 90/100) then 5026-H34 (excellent, 85/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in 5026-H34 and 5026-O side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.