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Aluminum 5026-H14 vs 5026-O

Aluminum · 5026 temper comparison

5026-H14 and 5026-O are two conditions of the same aluminum grade, 5026: H14 (strain hardened, half hard) versus O (annealed). The chemistry is identical, so every difference below comes from the condition. 5026-H14 is the stronger of the two: yield strength 290 MPa (42.1 ksi) against 140 MPa (20.3 ksi) for 5026-O, about 107% more; tensile strength follows at 350 MPa (50.8 ksi) vs 290 MPa (42.1 ksi). In exchange, 5026-O is the more ductile: elongation 24% versus 8% for 5026-H14, and 5026-H14 is harder (100 HB vs 70 HB). On the shop floor, 5026-H14 machines more easily (good vs fair).

5026-H14Choose it when strength drives the design, or when the part is machined in volume.

5026-OChoose it when the part is bent, formed or impact-loaded.

5026-H14 vs 5026-O: properties

5026-H145026-O

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

350 MPa50.8 ksi
290 MPa42.1 ksi

Yield Strength (0.2% offset)

290 MPa42.1 ksi
140 MPa20.3 ksi

Elongation at Break

8%
24%

Shear Strength

200 MPa29 ksi
175 MPa25.4 ksi

Fatigue Strength (Endurance Limit)

155 MPa22.5 ksi
140 MPa20.3 ksi

Fracture Toughness (K_IC)

32 MPa·√m29.1 ksi·√in
38 MPa·√m34.6 ksi·√in

Hardness, Brinell

100 HB
70 HB

Hardness, Vickers

108 HV
76 HV

Same in both: Elastic (Young's) Modulus 70.5 GPa10.2 Msi · Shear Modulus 26.4 GPa3.8 Msi · Bulk Modulus 69 GPa10 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Same in both: Density 2.66 g/cm³0.1 lb/in³ · Melting Point (Solidus) 574°C1,065 °F · Liquidus Temperature 638°C1,180 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

119 W/m·K68.8 BTU/hr·ft·°F
117 W/m·K67.6 BTU/hr·ft·°F

Same in both: Specific Heat Capacity 900 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 24.2 µm/m·K13.4 µin/in·°F · Latent Heat of Fusion 397 J/g171 BTU/lb · Max Service Temperature (continuous) 65°C149 °F · Min Service Temperature -270°C-454 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 29 % IACS · Electrical Resistivity 5.95×10⁻⁸ Ω·m2.34 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

70 / 100
80 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.87 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

55 / 100
35 / 100

Weldability

82 / 100
90 / 100

Formability (cold)

40 / 100
88 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 30% · Castability 30 / 100 · Brazeability / Solderability 15 / 100 · Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 205 MJ/kg88,134 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,200 L/kg144 gal/lb · Typical Recycled Content 35%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale5026

5026-H14 vs 5026-O — frequently asked

Is 5026-H14 stronger than 5026-O?

Yes. 5026-H14 has a typical yield strength of 290 MPa (42.1 ksi) against 140 MPa (20.3 ksi) for 5026-O — about 107% more. Tensile strength is 350 MPa (50.8 ksi) vs 290 MPa (42.1 ksi).

Which condition does FabDigit quote by default, H14 or O?

H111 is the default 5026 condition in the FabDigit quote flow (neither H14 nor O). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 5026-H14 or 5026-O?

5026-H14. Its machinability rates good (55/100) against fair (35/100) for 5026-O; for welding the order is 5026-O first (excellent, 90/100) then 5026-H14 (very good, 82/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 5026-H14 and 5026-O side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.