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Aluminum 356-T61 vs 356-T7

Aluminum · 356 temper comparison

356-T61 and 356-T7 are two conditions of the same aluminum grade, 356: T61 (T6 variant, underaged) versus T7 (solution heat treated and overaged (stabilized)). The chemistry is identical, so every difference below comes from the condition. 356-T61 is the stronger of the two: tensile strength 283 MPa (41 ksi) against 234 MPa (33.9 ksi) for 356-T7, about 21% more. 356-T61 is the more ductile: elongation 10% versus 2% for 356-T7, and 356-T61 is harder (90 HB vs 75 HB). 356-T7 runs hotter in service (200°C vs 150°C continuous).

356-T61Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

356-T7Choose it when the part sees heat.

356-T61 vs 356-T7: properties

356-T61356-T7

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

283 MPa41 ksi
234 MPa33.9 ksi

Elongation at Break

10%
2%

Compressive Strength

210 MPa30.5 ksi
190 MPa27.6 ksi

Shear Strength

190 MPa27.6 ksi
172 MPa24.9 ksi

Fatigue Strength (Endurance Limit)

90 MPa13.1 ksi
76 MPa11 ksi

Fracture Toughness (K_IC)

22 MPa·√m20 ksi·√in
20 MPa·√m18.2 ksi·√in

Charpy V-Notch Impact (RT)

9 J6.6 ft·lbf
5 J3.7 ft·lbf

Hardness, Brinell

90 HB
75 HB

Same in both: Elastic (Young's) Modulus 72.4 GPa10.5 Msi · Shear Modulus 27 GPa3.9 Msi · Bulk Modulus 71 GPa10.3 Msi · Poisson's Ratio 0.33 · Yield Strength (0.2% offset) 207 MPa30 ksi

Physical

Density and transition temperatures.

Same in both: Density 2.67 g/cm³0.1 lb/in³ · Melting Point (Solidus) 557°C1,035 °F · Liquidus Temperature 613°C1,135 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

151 W/m·K87.2 BTU/hr·ft·°F
155 W/m·K89.6 BTU/hr·ft·°F

Max Service Temperature (continuous)

150°C302 °F
200°C392 °F

Same in both: Specific Heat Capacity 963 J/kg·K0.23 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 21.5 µm/m·K11.9 µin/in·°F · Latent Heat of Fusion 389 J/g167 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

39 % IACS
40 % IACS

Same in both: Electrical Resistivity 4.4×10⁻⁸ Ω·m1.73 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.83 V · Corrosion Resistance 62 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

72 / 100
68 / 100

Machinability Rating (AISI 1212 = 100 %)

125%
120%

Weldability

76 / 100
78 / 100

Formability (cold)

8 / 100
10 / 100

Same in both: Castability 95 / 100 · Brazeability / Solderability 30 / 100 · Polishability 45 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,200 L/kg144 gal/lb · Typical Recycled Content 60%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale356

356-T61 vs 356-T7 — frequently asked

Is 356-T61 stronger than 356-T7?

Yes. 356-T61 has a typical tensile strength of 283 MPa (41 ksi) against 234 MPa (33.9 ksi) for 356-T7 — about 21% more.

Which condition does FabDigit quote by default, T61 or T7?

Specify the condition in the material field or the drawing note; FabDigit prices the quote for the state you call out.

When should I choose 356-T61 over 356-T7?

Pick 356-T61 when strength drives the design, or when the part is bent, formed or impact-loaded. Pick 356-T7 when the part sees heat.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 356-T61 and 356-T7 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.