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Aluminum 319 vs ZL303

Aluminum · grade comparison

Aluminum 319 and ZL303 are both aluminum grades. 319 is the stronger of the two: yield strength 124 MPa (18 ksi) against 95 MPa (13.8 ksi) for ZL303, about 31% more; tensile strength follows at 186 MPa (27 ksi) vs 160 MPa (23.2 ksi). In exchange, ZL303 is the more ductile: elongation 2.5% versus 2% for 319, and 319 is harder (70 HB vs 60 HB). ZL303 is lighter (2.6 g/cm³ vs 2.79 g/cm³ for 319) and 319 is stiffer (74 GPa vs 70 GPa). On the shop floor, ZL303 welds better (very good vs good) and 319 sits in a lower cost tier (budget, $) than ZL303 (standard, $$).

319Choose it when strength drives the design, or when the part sees heat.

ZL303Choose it when the part is bent, formed or impact-loaded, or when weight is the constraint.

319 vs ZL303: properties

319ZL303

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

74 GPa10.7 Msi
70 GPa10.2 Msi

Shear Modulus

27.5 GPa4 Msi
26 GPa3.8 Msi

Bulk Modulus

72 GPa10.4 Msi
69 GPa10 Msi

Tensile Strength (Ultimate)

186 MPa27 ksi
160 MPa23.2 ksi

Yield Strength (0.2% offset)

124 MPa18 ksi
95 MPa13.8 ksi

Elongation at Break

2%
2.5%

Shear Strength

150 MPa21.8 ksi
110 MPa16 ksi

Fatigue Strength (Endurance Limit)

69 MPa10 ksi
60 MPa8.7 ksi

Fracture Toughness (K_IC)

19 MPa·√m17.3 ksi·√in
18 MPa·√m16.4 ksi·√in

Charpy V-Notch Impact (RT)

4 J3 ft·lbf
—

Hardness, Brinell

70 HB
60 HB

Same in both: Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Density

2.79 g/cm³0.1 lb/in³
2.6 g/cm³0.09 lb/in³

Melting Point (Solidus)

521°C970 °F
560°C1,040 °F

Liquidus Temperature

604°C1,119 °F
630°C1,166 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

109 W/m·K63 BTU/hr·ft·°F
121 W/m·K69.9 BTU/hr·ft·°F

Specific Heat Capacity

963 J/kg·K0.23 BTU/lb·°F
960 J/kg·K0.23 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

21.5 µm/m·K11.9 µin/in·°F
24.5 µm/m·K13.6 µin/in·°F

Max Service Temperature (continuous)

200°C392 °F
150°C302 °F

Same in both: Latent Heat of Fusion 389 J/g167 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

27 % IACS
30 % IACS

Electrical Resistivity

6.4×10⁻⁸ Ω·m2.52 µΩ·in
5.7×10⁻⁸ Ω·m2.24 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.78 V
-0.87 V

Corrosion Resistance

35 / 100
80 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability Rating (AISI 1212 = 100 %)

130%
190%

Weldability

55 / 100
75 / 100

Formability (cold)

5 / 100
15 / 100

Castability

90 / 100
40 / 100

Brazeability / Solderability

25 / 100
20 / 100

Polishability

40 / 100
80 / 100

Same in both: Machinability 72 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

200 MJ/kg85,985 BTU/lb
195 MJ/kg83,835 BTU/lb

Embodied Carbon (primary production)

12 kg CO₂/kg
11.5 kg CO₂/kg

Embodied Water

1,200 L/kg144 gal/lb
1,100 L/kg132 gal/lb

Typical Recycled Content

75%
45%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

67 kN·m/kg
62 kN·m/kg

Specific Stiffness (E / density)

26.5 MN·m/kg
26.9 MN·m/kg

Modulus of Resilience

104 kJ/m³
64 kJ/m³

Thermal Diffusivity

40.6 mm²/s
48.5 mm²/s

Thermal Shock Resistance Index

13
11

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale319ZL303

Manufacturing and finishing

Capability319ZL303
CNC machiningYes—
Default condition——
Relative cost$ Budget$$ Standard
Min. machined wall0.5 mm—
Best machined surfaceRa 0.8 µm—
Anodizing Type IIYes—
CerakoteYes—
Chem Film (Alodine)Yes—
DLCYes—
E-CoatingYes—
ElectropolishingYes—
Hard Anodize Type III w/ PTFEYes—
Hard Anodizing Type IIIYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—
Powder CoatingYes—

They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

319 vs ZL303 — frequently asked

Is 319 stronger than ZL303?

Yes. 319 has a typical yield strength of 124 MPa (18 ksi) against 95 MPa (13.8 ksi) for ZL303 — about 31% more. Tensile strength is 186 MPa (27 ksi) vs 160 MPa (23.2 ksi).

Which is cheaper, 319 or ZL303?

319 is the lower-cost material: it sits in the budget tier ($) while ZL303 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which welds better, 319 or ZL303?

ZL303. Its weldability rates very good (75/100) against good (55/100) for 319.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 319 and ZL303 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.