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Aluminum 319 vs ZL201A

Aluminum · grade comparison

Aluminum 319 and ZL201A are both aluminum grades. ZL201A is the stronger of the two: yield strength 285 MPa (41.3 ksi) against 124 MPa (18 ksi) for 319, about 130% more; tensile strength follows at 400 MPa (58 ksi) vs 186 MPa (27 ksi). ZL201A is the more ductile: elongation 10% versus 2% for 319, and ZL201A is harder (100 HB vs 70 HB). 319 is stiffer (74 GPa vs 70 GPa) and ZL201A runs hotter in service (250°C vs 200°C continuous). On the shop floor, 319 welds better (good vs fair) and 319 sits in a lower cost tier (budget, $) than ZL201A (premium, $$$).

319Choose it when it will be welded, or when cost is the deciding factor.

ZL201AChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

319 vs ZL201A: properties

319ZL201A

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

74 GPa10.7 Msi
70 GPa10.2 Msi

Shear Modulus

27.5 GPa4 Msi
26.5 GPa3.8 Msi

Tensile Strength (Ultimate)

186 MPa27 ksi
400 MPa58 ksi

Yield Strength (0.2% offset)

124 MPa18 ksi
285 MPa41.3 ksi

Elongation at Break

2%
10%

Shear Strength

150 MPa21.8 ksi
250 MPa36.3 ksi

Fatigue Strength (Endurance Limit)

69 MPa10 ksi
95 MPa13.8 ksi

Fracture Toughness (K_IC)

19 MPa·√m17.3 ksi·√in
28 MPa·√m25.5 ksi·√in

Charpy V-Notch Impact (RT)

4 J3 ft·lbf
12 J8.9 ft·lbf

Hardness, Brinell

70 HB
100 HB

Compressive Strength

—
295 MPa42.8 ksi

Same in both: Bulk Modulus 72 GPa10.4 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Density

2.79 g/cm³0.1 lb/in³
2.83 g/cm³0.1 lb/in³

Melting Point (Solidus)

521°C970 °F
547°C1,017 °F

Liquidus Temperature

604°C1,119 °F
648°C1,198 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

109 W/m·K63 BTU/hr·ft·°F
130 W/m·K75.1 BTU/hr·ft·°F

Specific Heat Capacity

963 J/kg·K0.23 BTU/lb·°F
880 J/kg·K0.21 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

21.5 µm/m·K11.9 µin/in·°F
22.5 µm/m·K12.5 µin/in·°F

Latent Heat of Fusion

389 J/g167 BTU/lb
390 J/g168 BTU/lb

Max Service Temperature (continuous)

200°C392 °F
250°C482 °F

Same in both: Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

27 % IACS
32 % IACS

Electrical Resistivity

6.4×10⁻⁸ Ω·m2.52 µΩ·in
5.4×10⁻⁸ Ω·m2.13 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.78 V
-0.69 V

Corrosion Resistance

35 / 100
30 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability Rating (AISI 1212 = 100 %)

130%
300%

Weldability

55 / 100
35 / 100

Formability (cold)

5 / 100
10 / 100

Castability

90 / 100
45 / 100

Polishability

40 / 100
55 / 100

Same in both: Machinability 72 / 100 · Brazeability / Solderability 25 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

200 MJ/kg85,985 BTU/lb
205 MJ/kg88,134 BTU/lb

Embodied Carbon (primary production)

12 kg CO₂/kg
12.5 kg CO₂/kg

Typical Recycled Content

75%
10%

Same in both: Embodied Water 1,200 L/kg144 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

67 kN·m/kg
141 kN·m/kg

Specific Stiffness (E / density)

26.5 MN·m/kg
24.7 MN·m/kg

Modulus of Resilience

104 kJ/m³
580 kJ/m³

Thermal Diffusivity

40.6 mm²/s
52.2 mm²/s

Thermal Shock Resistance Index

13
33

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale319ZL201A

Manufacturing and finishing

Capability319ZL201A
CNC machiningYes—
Default condition——
Relative cost$ Budget$$$ Premium
Min. machined wall0.5 mm—
Best machined surfaceRa 0.8 µm—
Anodizing Type IIYes—
CerakoteYes—
Chem Film (Alodine)Yes—
DLCYes—
E-CoatingYes—
ElectropolishingYes—
Hard Anodize Type III w/ PTFEYes—
Hard Anodizing Type IIIYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—
Powder CoatingYes—

They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

319 vs ZL201A — frequently asked

Is ZL201A stronger than 319?

Yes. ZL201A has a typical yield strength of 285 MPa (41.3 ksi) against 124 MPa (18 ksi) for 319 — about 130% more. Tensile strength is 400 MPa (58 ksi) vs 186 MPa (27 ksi).

Which is cheaper, 319 or ZL201A?

319 is the lower-cost material: it sits in the budget tier ($) while ZL201A is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which welds better, 319 or ZL201A?

319. Its weldability rates good (55/100) against fair (35/100) for ZL201A.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 319 and ZL201A side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.