Aluminum 319 vs ZL101
Aluminum · grade comparison
Aluminum 319 and ZL101 are both aluminum grades, both cast al. ZL101 is the stronger of the two: yield strength 200 MPa (29 ksi) against 124 MPa (18 ksi) for 319, about 61% more; tensile strength follows at 265 MPa (38.4 ksi) vs 186 MPa (27 ksi). ZL101 is the more ductile: elongation 5% versus 2% for 319, and ZL101 is harder (80 HB vs 70 HB). ZL101 is lighter (2.68 g/cm³ vs 2.79 g/cm³ for 319) and 319 runs hotter in service (200°C vs 150°C continuous). On the shop floor, ZL101 welds better (very good vs good) and 319 sits in a lower cost tier (budget, $) than ZL101 (standard, $$).
319Choose it when the part sees heat, or when cost is the deciding factor.
ZL101Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.
319 vs ZL101: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Shear Modulus
Bulk Modulus
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Shear Strength
Fatigue Strength (Endurance Limit)
Fracture Toughness (K_IC)
Hardness, Brinell
Same in both: Poisson's Ratio 0.33 · Charpy V-Notch Impact (RT) 4 J3 ft·lbf
Physical
Density and transition temperatures.
Density
Melting Point (Solidus)
Liquidus Temperature
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Max Service Temperature (continuous)
Same in both: Specific Heat Capacity 963 J/kg·K0.23 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 21.5 µm/m·K11.9 µin/in·°F · Latent Heat of Fusion 389 J/g167 BTU/lb · Min Service Temperature -196°C-321 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Castability
Brazeability / Solderability
Polishability
Same in both: Machinability 72 / 100
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Typical Recycled Content
Same in both: Embodied Carbon (primary production) 12 kg CO₂/kg · Embodied Water 1,200 L/kg144 gal/lb
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | 319 | ZL101 |
|---|---|---|
| Default condition | — | T6 |
| Relative cost | $ Budget | $$ Standard |
| Min. machined wall | 0.5 mm | 0.5 mm |
| Best machined surface | Ra 0.8 µm | Ra 0.8 µm |
Both are offered for CNC machining. Both take the same 16 finishes: Anodizing Type II, Cerakote, Chem Film (Alodine), DLC, E-Coating, Electroless Nickel (EN), Electropolishing, Epoxy Coating, Gold Plating, Hard Anodize Type III w/ PTFE, Hard Anodizing Type III, Nickel Plating and 4 more.
319 vs ZL101 — frequently asked
Is ZL101 stronger than 319?
Yes. ZL101 has a typical yield strength of 200 MPa (29 ksi) against 124 MPa (18 ksi) for 319 — about 61% more. Tensile strength is 265 MPa (38.4 ksi) vs 186 MPa (27 ksi).
Which is cheaper, 319 or ZL101?
319 is the lower-cost material: it sits in the budget tier ($) while ZL101 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.
Which welds better, 319 or ZL101?
ZL101. Its weldability rates very good (75/100) against good (55/100) for 319.
Ready to make it?
Upload a CAD file and FabDigit prices the part in 319 and ZL101 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.