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Aluminum 319 vs LM25

Aluminum · grade comparison

Aluminum 319 and LM25 are both aluminum grades, both cast al. LM25 is the stronger of the two: yield strength 215 MPa (31.2 ksi) against 124 MPa (18 ksi) for 319, about 73% more; tensile strength follows at 250 MPa (36.3 ksi) vs 186 MPa (27 ksi). LM25 is the more ductile: elongation 3% versus 2% for 319, and LM25 is harder (95 HB vs 70 HB). LM25 is lighter (2.68 g/cm³ vs 2.79 g/cm³ for 319) and 319 runs hotter in service (200°C vs 150°C continuous). On the shop floor, LM25 welds better (very good vs good) and 319 sits in a lower cost tier (budget, $) than LM25 (standard, $$).

319Choose it when the part sees heat, or when cost is the deciding factor.

LM25Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

319 vs LM25: properties

319LM25

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

74 GPa10.7 Msi
71 GPa10.3 Msi

Shear Modulus

27.5 GPa4 Msi
26.5 GPa3.8 Msi

Bulk Modulus

72 GPa10.4 Msi
70 GPa10.2 Msi

Tensile Strength (Ultimate)

186 MPa27 ksi
250 MPa36.3 ksi

Yield Strength (0.2% offset)

124 MPa18 ksi
215 MPa31.2 ksi

Elongation at Break

2%
3%

Shear Strength

150 MPa21.8 ksi
180 MPa26.1 ksi

Fatigue Strength (Endurance Limit)

69 MPa10 ksi
90 MPa13.1 ksi

Fracture Toughness (K_IC)

19 MPa·√m17.3 ksi·√in
22 MPa·√m20 ksi·√in

Hardness, Brinell

70 HB
95 HB

Hardness, Vickers

—
100 HV

Same in both: Poisson's Ratio 0.33 · Charpy V-Notch Impact (RT) 4 J3 ft·lbf

Physical

Density and transition temperatures.

Density

2.79 g/cm³0.1 lb/in³
2.68 g/cm³0.1 lb/in³

Melting Point (Solidus)

521°C970 °F
555°C1,031 °F

Liquidus Temperature

604°C1,119 °F
615°C1,139 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

109 W/m·K63 BTU/hr·ft·°F
151 W/m·K87.2 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

21.5 µm/m·K11.9 µin/in·°F
22 µm/m·K12.2 µin/in·°F

Max Service Temperature (continuous)

200°C392 °F
150°C302 °F

Same in both: Specific Heat Capacity 963 J/kg·K0.23 BTU/lb·°F · Latent Heat of Fusion 389 J/g167 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

27 % IACS
39 % IACS

Electrical Resistivity

6.4×10⁻⁸ Ω·m2.52 µΩ·in
4.4×10⁻⁸ Ω·m1.73 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.78 V
-0.83 V

Corrosion Resistance

35 / 100
65 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

72 / 100
65 / 100

Machinability Rating (AISI 1212 = 100 %)

130%
70%

Weldability

55 / 100
75 / 100

Formability (cold)

5 / 100
10 / 100

Castability

90 / 100
95 / 100

Brazeability / Solderability

25 / 100
35 / 100

Polishability

40 / 100
45 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

200 MJ/kg85,985 BTU/lb
190 MJ/kg81,685 BTU/lb

Typical Recycled Content

75%
50%

Same in both: Embodied Carbon (primary production) 12 kg CO₂/kg · Embodied Water 1,200 L/kg144 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

67 kN·m/kg
93 kN·m/kg

Modulus of Resilience

104 kJ/m³
326 kJ/m³

Thermal Diffusivity

40.6 mm²/s
58.5 mm²/s

Thermal Shock Resistance Index

13
24

Same in both: Specific Stiffness (E / density) 26.5 MN·m/kg

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale319LM25

Manufacturing and finishing

Capability319LM25
Default condition—T6
Relative cost$ Budget$$ Standard
Min. machined wall0.5 mm0.5 mm
Best machined surfaceRa 0.8 µmRa 0.8 µm

Both are offered for CNC machining. Both take the same 16 finishes: Anodizing Type II, Cerakote, Chem Film (Alodine), DLC, E-Coating, Electroless Nickel (EN), Electropolishing, Epoxy Coating, Gold Plating, Hard Anodize Type III w/ PTFE, Hard Anodizing Type III, Nickel Plating and 4 more.

319 vs LM25 — frequently asked

Is LM25 stronger than 319?

Yes. LM25 has a typical yield strength of 215 MPa (31.2 ksi) against 124 MPa (18 ksi) for 319 — about 73% more. Tensile strength is 250 MPa (36.3 ksi) vs 186 MPa (27 ksi).

Which is cheaper, 319 or LM25?

319 is the lower-cost material: it sits in the budget tier ($) while LM25 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 319 or LM25?

319. Its machinability rates very good (72/100) against good (65/100) for LM25; for welding the order is LM25 first (very good, 75/100) then 319 (good, 55/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 319 and LM25 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.