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Aluminum 2A80-O vs 2A80-T652

Aluminum · 2A80 temper comparison

2A80-O and 2A80-T652 are two conditions of the same aluminum grade, 2A80: O (annealed) versus T652 (T6, stress relieved by compression). The chemistry is identical, so every difference below comes from the condition. 2A80-T652 is the stronger of the two: yield strength 370 MPa (53.7 ksi) against 90 MPa (13.1 ksi) for 2A80-O, about 4.1 times as much; tensile strength follows at 430 MPa (62.4 ksi) vs 180 MPa (26.1 ksi). In exchange, 2A80-O is the more ductile: elongation 18% versus 7% for 2A80-T652, and 2A80-T652 is harder (122 HB vs 60 HB). 2A80-T652 runs hotter in service (200°C vs 120°C continuous) and 2A80-O conducts heat better (170 W/m·K vs 150 W/m·K). On the shop floor, 2A80-T652 machines more easily (very good vs fair).

2A80-OChoose it when the part is bent, formed or impact-loaded.

2A80-T652Choose it when strength drives the design, or when the part sees heat.

2A80-O vs 2A80-T652: properties

2A80-O2A80-T652

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

73 GPa10.6 Msi
74 GPa10.7 Msi

Tensile Strength (Ultimate)

180 MPa26.1 ksi
430 MPa62.4 ksi

Yield Strength (0.2% offset)

90 MPa13.1 ksi
370 MPa53.7 ksi

Elongation at Break

18%
7%

Shear Strength

115 MPa16.7 ksi
255 MPa37 ksi

Fatigue Strength (Endurance Limit)

65 MPa9.4 ksi
125 MPa18.1 ksi

Fracture Toughness (K_IC)

34 MPa·√m30.9 ksi·√in
25 MPa·√m22.8 ksi·√in

Hardness, Brinell

60 HB
122 HB

Hardness, Vickers

63 HV
132 HV

Same in both: Shear Modulus 28 GPa4.1 Msi · Bulk Modulus 76 GPa11 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Same in both: Density 2.8 g/cm³0.1 lb/in³ · Melting Point (Solidus) 510°C950 °F · Liquidus Temperature 638°C1,180 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

170 W/m·K98.2 BTU/hr·ft·°F
150 W/m·K86.7 BTU/hr·ft·°F

Max Service Temperature (continuous)

120°C248 °F
200°C392 °F

Same in both: Specific Heat Capacity 875 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 22.3 µm/m·K12.4 µin/in·°F · Latent Heat of Fusion 390 J/g168 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

46 % IACS
40 % IACS

Electrical Resistivity

3.75×10⁻⁸ Ω·m1.48 µΩ·in
4.3×10⁻⁸ Ω·m1.69 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

38 / 100
33 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.7 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

50 / 100
70 / 100

Weldability

30 / 100
22 / 100

Formability (cold)

55 / 100
18 / 100

Same in both: Brazeability / Solderability 18 / 100 · Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 205 MJ/kg88,134 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,200 L/kg144 gal/lb · Typical Recycled Content 12%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale2A80

2A80-O vs 2A80-T652 — frequently asked

Is 2A80-T652 stronger than 2A80-O?

Yes. 2A80-T652 has a typical yield strength of 370 MPa (53.7 ksi) against 90 MPa (13.1 ksi) for 2A80-O — about 4.1 times as much. Tensile strength is 430 MPa (62.4 ksi) vs 180 MPa (26.1 ksi).

Which condition does FabDigit quote by default, O or T652?

T6 is the default 2A80 condition in the FabDigit quote flow (neither O nor T652). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 2A80-O or 2A80-T652?

2A80-T652. Its machinability rates very good (70/100) against fair (50/100) for 2A80-O; for welding the order is 2A80-O first (poor, 30/100) then 2A80-T652 (poor, 22/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 2A80-O and 2A80-T652 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.