FabDigitFabDigit

Aluminum 222.0 vs 319

Aluminum · grade comparison

Aluminum 222.0 and 319 are both aluminum grades. 222.0 is the stronger of the two: yield strength 275 MPa (39.9 ksi) against 124 MPa (18 ksi) for 319, about 122% more; tensile strength follows at 283 MPa (41 ksi) vs 186 MPa (27 ksi). In exchange, 319 is the more ductile: elongation 2% versus 0.5% for 222.0, and 222.0 is harder (115 HB vs 70 HB). 319 is lighter (2.79 g/cm³ vs 2.95 g/cm³ for 222.0) and 222.0 conducts heat better (129 W/m·K vs 109 W/m·K). On the shop floor, 319 welds better (good vs poor) and 319 sits in a lower cost tier (budget, $) than 222.0 (premium, $$$).

222.0Choose it when strength drives the design.

319Choose it when the part is bent, formed or impact-loaded, or when weight is the constraint.

222.0 vs 319: properties

222.0319

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Shear Modulus

28 GPa4.1 Msi
27.5 GPa4 Msi

Bulk Modulus

74 GPa10.7 Msi
72 GPa10.4 Msi

Tensile Strength (Ultimate)

283 MPa41 ksi
186 MPa27 ksi

Yield Strength (0.2% offset)

275 MPa39.9 ksi
124 MPa18 ksi

Elongation at Break

0.5%
2%

Shear Strength

205 MPa29.7 ksi
150 MPa21.8 ksi

Fatigue Strength (Endurance Limit)

60 MPa8.7 ksi
69 MPa10 ksi

Hardness, Brinell

115 HB
70 HB

Fracture Toughness (K_IC)

—
19 MPa·√m17.3 ksi·√in

Charpy V-Notch Impact (RT)

—
4 J3 ft·lbf

Same in both: Elastic (Young's) Modulus 74 GPa10.7 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Density

2.95 g/cm³0.11 lb/in³
2.79 g/cm³0.1 lb/in³

Liquidus Temperature

627°C1,161 °F
604°C1,119 °F

Same in both: Melting Point (Solidus) 521°C970 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

129 W/m·K74.5 BTU/hr·ft·°F
109 W/m·K63 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

22.6 µm/m·K12.6 µin/in·°F
21.5 µm/m·K11.9 µin/in·°F

Min Service Temperature

-195°C-319 °F
-196°C-321 °F

Same in both: Specific Heat Capacity 963 J/kg·K0.23 BTU/lb·°F · Latent Heat of Fusion 389 J/g167 BTU/lb · Max Service Temperature (continuous) 200°C392 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

33 % IACS
27 % IACS

Electrical Resistivity

5.2×10⁻⁸ Ω·m2.05 µΩ·in
6.4×10⁻⁸ Ω·m2.52 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.72 V
-0.78 V

Corrosion Resistance

25 / 100
35 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

80 / 100
72 / 100

Weldability

20 / 100
55 / 100

Castability

35 / 100
90 / 100

Brazeability / Solderability

15 / 100
25 / 100

Polishability

45 / 100
40 / 100

Machinability Rating (AISI 1212 = 100 %)

—
130%

Formability (cold)

—
5 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

12.5 kg CO₂/kg
12 kg CO₂/kg

Embodied Water

1,100 L/kg132 gal/lb
1,200 L/kg144 gal/lb

Typical Recycled Content

50%
75%

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

96 kN·m/kg
67 kN·m/kg

Specific Stiffness (E / density)

25.1 MN·m/kg
26.5 MN·m/kg

Modulus of Resilience

511 kJ/m³
104 kJ/m³

Thermal Diffusivity

45.4 mm²/s
40.6 mm²/s

Thermal Shock Resistance Index

22
13

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale319222.0

Manufacturing and finishing

Capability222.0319
CNC machining—Yes
Default condition——
Relative cost$$$ Premium$ Budget
Min. machined wall—0.5 mm
Best machined surface—Ra 0.8 µm
Anodizing Type II—Yes
Cerakote—Yes
Chem Film (Alodine)—Yes
DLC—Yes
E-Coating—Yes
Electropolishing—Yes
Hard Anodize Type III w/ PTFE—Yes
Hard Anodizing Type III—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes
Powder Coating—Yes

They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

222.0 vs 319 — frequently asked

Is 222.0 stronger than 319?

Yes. 222.0 has a typical yield strength of 275 MPa (39.9 ksi) against 124 MPa (18 ksi) for 319 — about 122% more. Tensile strength is 283 MPa (41 ksi) vs 186 MPa (27 ksi).

Which is cheaper, 222.0 or 319?

319 is the lower-cost material: it sits in the budget tier ($) while 222.0 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 222.0 or 319?

222.0, by a small margin. Both rate very good for machinability — 80/100 against 72/100 for 319; for welding the order is 319 first (good, 55/100) then 222.0 (poor, 20/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 222.0 and 319 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.