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Aluminum 2219-O vs 2219-T6

Aluminum · 2219 temper comparison

2219-O and 2219-T6 are two conditions of the same aluminum grade, 2219: O (annealed) versus T6 (solution heat treated and artificially aged). The chemistry is identical, so every difference below comes from the condition. 2219-T6 is the stronger of the two: yield strength 290 MPa (42.1 ksi) against 76 MPa (11 ksi) for 2219-O, about 3.8 times as much; tensile strength follows at 415 MPa (60.2 ksi) vs 172 MPa (24.9 ksi). In exchange, 2219-O is the more ductile: elongation 18% versus 10% for 2219-T6, and 2219-T6 is harder (115 HB vs 45 HB). 2219-O conducts heat better (170 W/m·K vs 130 W/m·K). On the shop floor, 2219-T6 machines more easily (good vs fair).

2219-OChoose it when the part is bent, formed or impact-loaded.

2219-T6Choose it when strength drives the design, or when the part is machined in volume.

2219-O vs 2219-T6: properties

2219-O2219-T6

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

172 MPa24.9 ksi
415 MPa60.2 ksi

Yield Strength (0.2% offset)

76 MPa11 ksi
290 MPa42.1 ksi

Elongation at Break

18%
10%

Shear Strength

117 MPa17 ksi
255 MPa37 ksi

Fracture Toughness (K_IC)

36 MPa·√m32.8 ksi·√in
33 MPa·√m30 ksi·√in

Hardness, Brinell

45 HB
115 HB

Same in both: Elastic (Young's) Modulus 73.8 GPa10.7 Msi · Shear Modulus 27 GPa3.9 Msi · Bulk Modulus 73 GPa10.6 Msi · Poisson's Ratio 0.33 · Compressive Strength 405 MPa58.7 ksi · Fatigue Strength (Endurance Limit) 103 MPa14.9 ksi

Physical

Density and transition temperatures.

Same in both: Density 2.84 g/cm³0.1 lb/in³ · Melting Point (Solidus) 543°C1,009 °F · Liquidus Temperature 643°C1,189 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

170 W/m·K98.2 BTU/hr·ft·°F
130 W/m·K75.1 BTU/hr·ft·°F

Same in both: Specific Heat Capacity 864 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 22.3 µm/m·K12.4 µin/in·°F · Latent Heat of Fusion 390 J/g168 BTU/lb · Max Service Temperature (continuous) 200°C392 °F · Min Service Temperature -269°C-452 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

44 % IACS
30 % IACS

Electrical Resistivity

3.9×10⁻⁸ Ω·m1.54 µΩ·in
5.7×10⁻⁸ Ω·m2.24 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

30 / 100
35 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.64 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
66 / 100

Formability (cold)

70 / 100
22 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 70% · Weldability 85 / 100 · Castability 30 / 100 · Brazeability / Solderability 15 / 100 · Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 205 MJ/kg88,134 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,200 L/kg144 gal/lb · Typical Recycled Content 5%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale2219

2219-O vs 2219-T6 — frequently asked

Is 2219-T6 stronger than 2219-O?

Yes. 2219-T6 has a typical yield strength of 290 MPa (42.1 ksi) against 76 MPa (11 ksi) for 2219-O — about 3.8 times as much. Tensile strength is 415 MPa (60.2 ksi) vs 172 MPa (24.9 ksi).

Which condition does FabDigit quote by default, O or T6?

T87 is the default 2219 condition in the FabDigit quote flow (neither O nor T6). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 2219-O or 2219-T6?

2219-T6. Its machinability rates good (66/100) against fair (45/100) for 2219-O.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 2219-O and 2219-T6 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.