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Aluminum 2219-O vs 2219-T3

Aluminum · 2219 temper comparison

2219-O and 2219-T3 are two conditions of the same aluminum grade, 2219: O (annealed) versus T3 (solution heat treated, cold worked and naturally aged). The chemistry is identical, so every difference below comes from the condition. 2219-T3 is the stronger of the two: yield strength 250 MPa (36.3 ksi) against 76 MPa (11 ksi) for 2219-O, about 3.3 times as much; tensile strength follows at 360 MPa (52.2 ksi) vs 172 MPa (24.9 ksi). 2219-T3 is harder — 100 HB against 45 HB for 2219-O — which matters for wear surfaces and threads. 2219-O runs hotter in service (200°C vs 120°C continuous) and 2219-O conducts heat better (170 W/m·K vs 112 W/m·K). On the shop floor, 2219-T3 machines more easily (good vs fair) and 2219-O forms better (very good vs good).

2219-OChoose it when the part sees heat.

2219-T3Choose it when strength drives the design, or when surface hardness matters.

2219-O vs 2219-T3: properties

2219-O2219-T3

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

73.8 GPa10.7 Msi
73 GPa10.6 Msi

Bulk Modulus

73 GPa10.6 Msi
71 GPa10.3 Msi

Tensile Strength (Ultimate)

172 MPa24.9 ksi
360 MPa52.2 ksi

Yield Strength (0.2% offset)

76 MPa11 ksi
250 MPa36.3 ksi

Elongation at Break

18%
17%

Compressive Strength

405 MPa58.7 ksi
250 MPa36.3 ksi

Shear Strength

117 MPa17 ksi
200 MPa29 ksi

Fatigue Strength (Endurance Limit)

103 MPa14.9 ksi
105 MPa15.2 ksi

Fracture Toughness (K_IC)

36 MPa·√m32.8 ksi·√in
40 MPa·√m36.4 ksi·√in

Hardness, Brinell

45 HB
100 HB

Same in both: Shear Modulus 27 GPa3.9 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Same in both: Density 2.84 g/cm³0.1 lb/in³ · Melting Point (Solidus) 543°C1,009 °F · Liquidus Temperature 643°C1,189 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

170 W/m·K98.2 BTU/hr·ft·°F
112 W/m·K64.7 BTU/hr·ft·°F

Max Service Temperature (continuous)

200°C392 °F
120°C248 °F

Same in both: Specific Heat Capacity 864 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 22.3 µm/m·K12.4 µin/in·°F · Latent Heat of Fusion 390 J/g168 BTU/lb · Min Service Temperature -269°C-452 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

44 % IACS
28 % IACS

Electrical Resistivity

3.9×10⁻⁸ Ω·m1.54 µΩ·in
6.15×10⁻⁸ Ω·m2.42 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

30 / 100
35 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.64 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
65 / 100

Machinability Rating (AISI 1212 = 100 %)

70%
60%

Formability (cold)

70 / 100
55 / 100

Polishability

55 / 100
50 / 100

Same in both: Weldability 85 / 100 · Castability 30 / 100 · Brazeability / Solderability 15 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Water

1,200 L/kg144 gal/lb
1,100 L/kg132 gal/lb

Typical Recycled Content

5%
10%

Same in both: Embodied Energy (primary production) 205 MJ/kg88,134 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale2219

2219-O vs 2219-T3 — frequently asked

Is 2219-T3 stronger than 2219-O?

Yes. 2219-T3 has a typical yield strength of 250 MPa (36.3 ksi) against 76 MPa (11 ksi) for 2219-O — about 3.3 times as much. Tensile strength is 360 MPa (52.2 ksi) vs 172 MPa (24.9 ksi).

Which condition does FabDigit quote by default, O or T3?

T87 is the default 2219 condition in the FabDigit quote flow (neither O nor T3). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 2219-O or 2219-T3?

2219-T3. Its machinability rates good (65/100) against fair (45/100) for 2219-O.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 2219-O and 2219-T3 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.