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Aluminum 2094-T3 vs 2094-T6

Aluminum · 2094 temper comparison

2094-T3 and 2094-T6 are two conditions of the same aluminum grade, 2094: T3 (solution heat treated, cold worked and naturally aged) versus T6 (solution heat treated and artificially aged). The chemistry is identical, so every difference below comes from the condition. 2094-T6 is the stronger of the two: yield strength 505 MPa (73.2 ksi) against 310 MPa (45 ksi) for 2094-T3, about 63% more; tensile strength follows at 565 MPa (81.9 ksi) vs 460 MPa (66.7 ksi). In exchange, 2094-T3 is the more ductile: elongation 14% versus 6% for 2094-T6, and 2094-T6 is harder (158 HB vs 125 HB). 2094-T6 conducts electricity better (20 % IACS vs 18 % IACS).

2094-T3Choose it when the part is bent, formed or impact-loaded.

2094-T6Choose it when strength drives the design.

2094-T3 vs 2094-T6: properties

2094-T32094-T6

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

460 MPa66.7 ksi
565 MPa81.9 ksi

Yield Strength (0.2% offset)

310 MPa45 ksi
505 MPa73.2 ksi

Elongation at Break

14%
6%

Shear Strength

285 MPa41.3 ksi
330 MPa47.9 ksi

Fatigue Strength (Endurance Limit)

150 MPa21.8 ksi
220 MPa31.9 ksi

Fracture Toughness (K_IC)

38 MPa·√m34.6 ksi·√in
30 MPa·√m27.3 ksi·√in

Hardness, Brinell

125 HB
158 HB

Hardness, Vickers

132 HV
167 HV

Same in both: Elastic (Young's) Modulus 78 GPa11.3 Msi · Shear Modulus 29.5 GPa4.3 Msi · Bulk Modulus 76 GPa11 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Same in both: Density 2.6 g/cm³0.09 lb/in³ · Melting Point (Solidus) 530°C986 °F · Liquidus Temperature 640°C1,184 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

88 W/m·K50.8 BTU/hr·ft·°F
95 W/m·K54.9 BTU/hr·ft·°F

Same in both: Specific Heat Capacity 900 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 21.8 µm/m·K12.1 µin/in·°F · Latent Heat of Fusion 390 J/g168 BTU/lb · Max Service Temperature (continuous) 150°C302 °F · Min Service Temperature -253°C-423 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

18 % IACS
20 % IACS

Electrical Resistivity

9.6×10⁻⁸ Ω·m3.78 µΩ·in
8.6×10⁻⁸ Ω·m3.39 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

34 / 100
38 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.78 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

55 / 100
60 / 100

Machinability Rating (AISI 1212 = 100 %)

60%
68%

Weldability

50 / 100
55 / 100

Formability (cold)

50 / 100
32 / 100

Same in both: Brazeability / Solderability 10 / 100 · Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 215 MJ/kg92,433 BTU/lb · Embodied Carbon (primary production) 13 kg CO₂/kg · Embodied Water 1,200 L/kg144 gal/lb · Typical Recycled Content 5%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale2094

2094-T3 vs 2094-T6 — frequently asked

Is 2094-T6 stronger than 2094-T3?

Yes. 2094-T6 has a typical yield strength of 505 MPa (73.2 ksi) against 310 MPa (45 ksi) for 2094-T3 — about 63% more. Tensile strength is 565 MPa (81.9 ksi) vs 460 MPa (66.7 ksi).

Which condition does FabDigit quote by default, T3 or T6?

T861 is the default 2094 condition in the FabDigit quote flow (neither T3 nor T6). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 2094-T3 or 2094-T6?

2094-T6, by a small margin. Both rate good for machinability — 60/100 against 55/100 for 2094-T3; for welding the order is 2094-T6 first (good, 55/100) then 2094-T3 (fair, 50/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 2094-T3 and 2094-T6 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.