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PU-ABS-like BLK

Additive grade

BLK = pigmented / black-tinted casting grade

Same base resin with 1–3 % PU colour paste added to the polyol side when the part must be through-coloured instead of painted.

High cost $$$$

Values for the BLK condition

Other PU-ABS-like grades and fills

PU-ABS-like is listed in 5 conditions; see the grade overview at PU-ABS-like.

Compare all 5 grades and fillsHide
Grade · open for datasheetBest forYield MPaTensile MPaElong. %Hardness
Impact-modified (PP/ABS-tough) casting grade
Softer, higher-elongation formulation for living hinges, clip-on covers and drop-test parts where brittleness of the standard grade fails.30424575 Shore D
Flame-retardant ABS-like
Filled/halogen- or phosphorus-modified version for electrical enclosures and appliance prototypes that must pass a V-0 style burn test.4548684 Shore D
Mineral / glass-filled stiffened ABS-like
Aluminium-trihydrate, talc or milled-glass loaded system for stiffer, more dimensionally stable and lower-shrinkage large castings.—452.587 Shore D
BLKThis page
Pigmented / black-tinted casting grade
Same base resin with 1–3 % PU colour paste added to the polyol side when the part must be through-coloured instead of painted.54581082 Shore D
Heat-resistant ABS-like
Choose when the prototype sees under-hood, lamp, or paint-bake temperatures above ~80 °C; requires a full 80–100 °C post-cure.—68685 Shore D

What is PU-ABS-like BLK?

PU-ABS-like BLK is PU-ABS-like in the BLK grade — same base resin with 1–3 % PU colour paste added to the polyol side when the part must be through-coloured instead of painted. PU-ABS-like BLK has a yield strength of 54 MPa (7.83 ksi) and a tensile strength of 58 MPa (8.41 ksi) — stronger than 89% of polyurethane grades. Elongation at break is 10% and the elastic modulus is 2.2 GPa (0.319 Msi). PU-ABS-like BLK has a density of 1.11 g/cm³ (0.0401 lb/in³), lighter than 67% of polyurethane grades. Its glass-transition temperature is 75°C (167 °F).

Advantages

  • Good UV / weathering resistance — 40/100, better than 95% of polyurethane grades
  • Easy to machine — 80/100, better than 90% of polyurethane grades
  • High strength — 54 MPa (7.83 ksi), better than 89% of polyurethane grades

PU-ABS-like BLK properties

Typical room-temperature values for PU-ABS-like BLK; 27 are specific to this condition. Other listed values are PU-ABS-like reference data and may not represent this condition. Bars are the position among polyurethane grades.

Physical4

PU-ABS-like BLK has a density of 1.11 g/cm³ (0.0401 lb/in³), lighter than 67% of polyurethane grades. Its glass-transition temperature is 75°C (167 °F).

Density1.11 g/cm³0.04 lb/in³
Glass Transition (Tg)75°C167 °F
Water Absorption (24 h)0.35%
Water Absorption (Saturation)1.3%

Mechanical12

PU-ABS-like BLK has a yield strength of 54 MPa (7.83 ksi) and a tensile strength of 58 MPa (8.41 ksi) — stronger than 89% of polyurethane grades. Elongation at break is 10% and the elastic modulus is 2.2 GPa (0.319 Msi).

Elastic (Young's) Modulus2.2 GPa0.32 Msi
Poisson's Ratio0.4
Tensile Strength (Ultimate)58 MPa8.4 ksi
Yield Strength (0.2% offset)54 MPa7.8 ksi
Elongation at Break10%
Compressive Strength84 MPa12.2 ksi
Compressive Modulus2.1 GPa0.3 Msi
Flexural Strength83 MPa12 ksi
Flexural Modulus2.3 GPa0.33 Msi
Izod Impact, Notched50 J/m0.94 ft·lbf/in
Hardness, Shore D82 Shore D
Hardness, Rockwell R105 HRR

Thermal10

PU-ABS-like BLK is rated for continuous service to 70°C (158 °F). It conducts heat at 0.2 W/m·K (0.116 BTU/hr·ft·°F), worse than 60% of polyurethane grades. Thermal expansion is 90 µm/m·K (50 µin/in·°F).

Thermal Conductivity0.2 W/m·K0.12 BTU/hr·ft·°F
Specific Heat Capacity1,600 J/kg·K0.38 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)90 µm/m·K50 µin/in·°F
Max Service Temperature (continuous)70°C158 °F
Min Service Temperature-30°C-22 °F
Heat Deflection Temp. @ 0.45 MPa74°C165 °F
Heat Deflection Temp. @ 1.8 MPa61°C142 °F
Flammability (UL 94)HB (standard grades are not flame retardant; V-0 requires the FR-filled variant)
Limiting Oxygen Index20%
Max Service Temperature (short-term)95°C203 °F

Electrical5

PU-ABS-like BLK is an electrical insulator with a dielectric strength of 18 kV/mm (457.2 V/mil) and a resistivity of 1×10¹² Ω·m.

Electrical Resistivity1×10¹² Ω·m3.94×10¹⁹ µΩ·in
Dielectric Strength18 kV/mm457 V/mil
Dielectric Constant (1 MHz)3.8
Dissipation Factor (1 MHz)0.03
Volume Resistivity1×10¹⁴ Ω·cm

Chemical & Environmental3

Corrosion resistance is very good (75/100), better than 58% of polyurethane grades. UV resistance is fair.

Corrosion ResistanceVery good75/100
UV / Weathering ResistanceFair40/100
Chemical Resistance SummaryGood against water, dilute acids/alkalis, oils, greases and aliphatic fuels; attacked or softened by ketones (acetone, MEK), esters, chlorinated solvents and strong acids; hydrolysis-sensitive if polyester-based and held hot & wet.

Sustainability4

Producing a kilogram of PU-ABS-like BLK takes about 105 MJ of energy and emits 5.5 kg of CO₂ — more than 64% of polyurethane grades. Typical recycled content is 0%.

Embodied Energy (primary production)105 MJ/kg45,142 BTU/lb
Embodied Carbon (primary production)5.5 kg CO₂/kg
Embodied Water250 L/kg30 gal/lb
Typical Recycled Content0%

Manufacturability4

PU-ABS-like BLK's machinability is very good (80/100, better than 90% of polyurethane grades).

MachinabilityVery good80/100
PolishabilityVery good70/100
Mold Shrinkage0.25%
Mold Temperature (typ.)40°C104 °F

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with PU-ABS-like BLK

Is PU-ABS-like easy to machine?

Machines and drills easily with sharp HSS/carbide tools and light feeds; keep speeds moderate to avoid local heating and gumming, and always machine after full post-cure.

Can PU-ABS-like be welded?

Thermoset — cannot be heat welded; join by 2K PU/epoxy adhesive, cyanoacrylate or mechanical fasteners and heat-set inserts.

Can PU-ABS-like be formed, bent or molded?

Degas both components, mix 1:1 under vacuum, pour into a 40 °C silicone mould, demould after 20–40 min and post-cure 2–4 h at 70–80 °C for full HDT and dimensional stability.

What surface finishes work on PU-ABS-like?

Sands, primes and paints extremely well (PU/2K primer), takes vacuum metallising, pad printing and soft-touch coats; no anodising or plating without a conductive base coat.

PU-ABS-like chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
MDI-based polyisocyanate (A-side prepolyaromatic MDI in standard grades; aliphatic HDI/IPDI in UV-stable grades40 – 5550
catalyst / defoamer / UV & colour additi0.1 – 31.5
mineral or glass filler0 in the default unfilled grade; 20–40 % in FILL/FR variants0 – 400
polyol blend (polyester/polyether + chaiB-side; mix ratio typically 1:1 by weight≥ 40 (balance)—

PU-ABS-like BLK — frequently asked

What is PU-ABS-like BLK used for?

PU-ABS-like BLK is typically used for prototype housings, snap-fit enclosures, functional test parts and low-volume bridge production. In short: closest cast ABS substitute; best-finishing prototype resin; 70 °C service ceiling.

What is the yield strength of PU-ABS-like BLK?

PU-ABS-like BLK has a typical yield strength of 54 MPa (7.83 ksi) and a tensile strength of 58 MPa (8.41 ksi) — stronger than 89% of polyurethane grades. Strength varies by condition: see the 5 listed tempers.

Is PU-ABS-like BLK easy to machine?

Yes — machinability is rated very good (80/100, better than 90% of polyurethane grades). Machines and drills easily with sharp HSS/carbide tools and light feeds; keep speeds moderate to avoid local heating and gumming, and always machine after full post-cure.

Can PU-ABS-like BLK be welded?

Thermoset — cannot be heat welded; join by 2K PU/epoxy adhesive, cyanoacrylate or mechanical fasteners and heat-set inserts.

What surface finishes work on PU-ABS-like BLK?

Sands, primes and paints extremely well (PU/2K primer), takes vacuum metallising, pad printing and soft-touch coats; no anodising or plating without a conductive base coat.

Can PU-ABS-like BLK be formed, bent or molded?

Degas both components, mix 1:1 under vacuum, pour into a 40 °C silicone mould, demould after 20–40 min and post-cure 2–4 h at 70–80 °C for full HDT and dimensional stability.

What is the maximum service temperature of PU-ABS-like BLK?

PU-ABS-like BLK is rated for continuous use to about 70°C (158 °F), and briefly to 95°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. PX 223 / UPX 8400 vacuum casting polyurethane technical data — Axson Technologies (Sika) (2021)
  2. Hei-Cast 8150 series two-component urethane resin data sheet — Sanyu Rec (2020)
  3. Biresin U / rigid polyurethane casting systems — Sika Advanced Resins (2022)
  4. Polyurethane Handbook (properties of rigid cast elastomer/plastic systems) — Hanser (1994)
  5. ISO 527 / ISO 178 / ISO 75 test methods referenced by casting-resin datasheets — ISO (2019)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.