Tungsten Alloy W-25Re vs W80Cu20
Tungsten Alloy · grade comparison
Tungsten Alloy W-25Re and W80Cu20 are both tungsten alloy grades. W-25Re is the stronger of the two: yield strength 1,850 MPa (268 ksi) against 470 MPa (68.2 ksi) for W80Cu20, about 3.9 times as much; tensile strength follows at 2,100 MPa (305 ksi) vs 630 MPa (91.4 ksi). W-25Re is the more ductile: elongation 4% versus 3% for W80Cu20, and W-25Re is harder (620 HV vs 215 HV). W80Cu20 is lighter (15.25 g/cm³ vs 19.7 g/cm³ for W-25Re) and W-25Re is stiffer (400 GPa vs 260 GPa). On the shop floor, W80Cu20 machines more easily (poor vs not recommended) and W-25Re welds better (fair vs not recommended).
W-25ReChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.
W80Cu20Choose it when weight is the constraint, or when the part is machined in volume.
W-25Re vs W80Cu20: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all tungsten alloy grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all tungsten alloy grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Shear Modulus
Bulk Modulus
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Reduction in Area
Fatigue Strength (Endurance Limit)
Fracture Toughness (K_IC)
Hardness, Vickers
Compressive Strength
Shear Strength
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Rockwell B
Hardness, Rockwell C
Same in both: Poisson's Ratio 0.29
Physical
Density and transition temperatures.
Density
Melting Point (Solidus)
Liquidus Temperature
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Thermal Expansion (CTE, 20–100 °C)
Latent Heat of Fusion
Max Service Temperature (continuous)
Min Service Temperature
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Brazeability / Solderability
Same in both: Polishability 70 / 100
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Carbon (primary production)
Typical Recycled Content
Same in both: Embodied Water 400 L/kg47.9 gal/lb
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every tungsten alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | W-25Re | W80Cu20 |
|---|---|---|
| Default condition | — | — |
| Relative cost | $$$$ High | $$$$ High |
| Min. machined wall | — | — |
| Best machined surface | — | — |
W-25Re vs W80Cu20 — frequently asked
Is W-25Re stronger than W80Cu20?
Yes. W-25Re has a typical yield strength of 1,850 MPa (268 ksi) against 470 MPa (68.2 ksi) for W80Cu20 — about 3.9 times as much. Tensile strength is 2,100 MPa (305 ksi) vs 630 MPa (91.4 ksi).
Which is cheaper, W-25Re or W80Cu20?
Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.
Which is easier to machine, W-25Re or W80Cu20?
W80Cu20. Its machinability rates poor (30/100) against not recommended (8/100) for W-25Re; for welding the order is W-25Re first (fair, 45/100) then W80Cu20 (not recommended, 10/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in W-25Re and W80Cu20 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.