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Titanium Ti-6242-O vs Ti-6242-STA

Titanium · Ti-6242 temper comparison

Ti-6242-O and Ti-6242-STA are two conditions of the same titanium grade, Ti-6242: O (annealed) versus STA (solution treated and aged). The chemistry is identical, so every difference below comes from the condition. Ti-6242-STA is the stronger of the two: yield strength 1,000 MPa (145 ksi) against 930 MPa (135 ksi) for Ti-6242-O, about 8% more; tensile strength follows at 1,100 MPa (160 ksi) vs 1,000 MPa (145 ksi). In exchange, Ti-6242-O is the more ductile: elongation 14% versus 12% for Ti-6242-STA, and Ti-6242-STA is harder (35 HRC vs 32 HRC).

Ti-6242-OChoose it when the part is bent, formed or impact-loaded.

Ti-6242-STAChoose it when strength drives the design.

Ti-6242-O vs Ti-6242-STA: properties

Ti-6242-OTi-6242-STA

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

1,000 MPa145 ksi
1,100 MPa160 ksi

Yield Strength (0.2% offset)

930 MPa135 ksi
1,000 MPa145 ksi

Elongation at Break

14%
12%

Reduction in Area

30%
25%

Fatigue Strength (Endurance Limit)

500 MPa72.5 ksi
560 MPa81.2 ksi

Fracture Toughness (K_IC)

60 MPa·√m54.6 ksi·√in
50 MPa·√m45.5 ksi·√in

Hardness, Rockwell C

32 HRC
35 HRC

Hardness, Vickers

320 HV
350 HV

Same in both: Elastic (Young's) Modulus 114 GPa16.5 Msi · Shear Modulus 44 GPa6.4 Msi · Bulk Modulus 106 GPa15.4 Msi · Poisson's Ratio 0.32 · Compressive Strength 965 MPa140 ksi · Shear Strength 640 MPa92.8 ksi · Charpy V-Notch Impact (RT) 20 J14.8 ft·lbf · Hardness, Brinell 310 HB

Physical

Density and transition temperatures.

Same in both: Density 4.54 g/cm³0.16 lb/in³ · Melting Point (Solidus) 1,650°C3,002 °F · Liquidus Temperature 1,705°C3,101 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

540°C1,004 °F
510°C950 °F

Same in both: Thermal Conductivity 7 W/m·K4 BTU/hr·ft·°F · Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 7.7 µm/m·K4.3 µin/in·°F · Latent Heat of Fusion 365 J/g157 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 1.1 % IACS · Electrical Resistivity 1.6×10⁻⁶ Ω·m63 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.08 V · Corrosion Resistance 85 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

18 / 100
15 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 20% · Weldability 60 / 100 · Formability (cold) 25 / 100 · Castability 30 / 100 · Brazeability / Solderability 35 / 100 · Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 650 MJ/kg279,450 BTU/lb · Embodied Carbon (primary production) 44 kg CO₂/kg · Embodied Water 520 L/kg62.3 gal/lb · Typical Recycled Content 30%

Strength versus weight

Yield strength against density for every titanium grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0004.555.5Density (g/cm³)Yield strength (MPa) — log scaleTi-6242

Ti-6242-O vs Ti-6242-STA — frequently asked

Is Ti-6242-STA stronger than Ti-6242-O?

Yes. Ti-6242-STA has a typical yield strength of 1,000 MPa (145 ksi) against 930 MPa (135 ksi) for Ti-6242-O — about 8% more. Tensile strength is 1,100 MPa (160 ksi) vs 1,000 MPa (145 ksi).

Which condition does FabDigit quote by default, O or STA?

O is the default Ti-6242 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

When should I choose Ti-6242-O over Ti-6242-STA?

Pick Ti-6242-O when the part is bent, formed or impact-loaded. Pick Ti-6242-STA when strength drives the design.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Ti-6242-O and Ti-6242-STA side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.