FabDigitFabDigit

Titanium Ti-5Al-2.5Fe Annealed vs Ti-5Al-2.5Fe-STA

Titanium · Ti-5Al-2.5Fe temper comparison

Ti-5Al-2.5Fe Annealed and Ti-5Al-2.5Fe-STA are two conditions of the same titanium grade, Ti-5Al-2.5Fe: Annealed versus STA (solution treated and aged). The chemistry is identical, so every difference below comes from the condition. Ti-5Al-2.5Fe-STA is the stronger of the two: yield strength 1,010 MPa (146 ksi) against 870 MPa (126 ksi) for Ti-5Al-2.5Fe Annealed, about 16% more; tensile strength follows at 1,100 MPa (160 ksi) vs 950 MPa (138 ksi). In exchange, Ti-5Al-2.5Fe Annealed is the more ductile: elongation 15% versus 11% for Ti-5Al-2.5Fe-STA, and Ti-5Al-2.5Fe-STA is harder (345 HB vs 305 HB). On the shop floor, Ti-5Al-2.5Fe Annealed welds better (good vs fair).

Ti-5Al-2.5Fe AnnealedChoose it when the part is bent, formed or impact-loaded, or when it will be welded.

Ti-5Al-2.5Fe-STAChoose it when strength drives the design.

Ti-5Al-2.5Fe Annealed vs Ti-5Al-2.5Fe-STA: properties

Ti-5Al-2.5Fe AnnealedTi-5Al-2.5Fe-STA

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

110 GPa16 Msi
112 GPa16.2 Msi

Tensile Strength (Ultimate)

950 MPa138 ksi
1,100 MPa160 ksi

Yield Strength (0.2% offset)

870 MPa126 ksi
1,010 MPa146 ksi

Elongation at Break

15%
11%

Reduction in Area

40%
30%

Compressive Strength

970 MPa141 ksi
1,140 MPa165 ksi

Shear Strength

620 MPa89.9 ksi
700 MPa102 ksi

Fatigue Strength (Endurance Limit)

550 MPa79.8 ksi
620 MPa89.9 ksi

Fracture Toughness (K_IC)

70 MPa·√m63.7 ksi·√in
55 MPa·√m50.1 ksi·√in

Charpy V-Notch Impact (RT)

20 J14.8 ft·lbf
13 J9.6 ft·lbf

Hardness, Brinell

305 HB
345 HB

Hardness, Rockwell C

32 HRC
37 HRC

Hardness, Vickers

320 HV
360 HV

Same in both: Shear Modulus 42 GPa6.1 Msi · Bulk Modulus 110 GPa16 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Same in both: Density 4.45 g/cm³0.16 lb/in³ · Melting Point (Solidus) 1,600°C2,912 °F · Liquidus Temperature 1,650°C3,002 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

7 W/m·K4 BTU/hr·ft·°F
7.5 W/m·K4.3 BTU/hr·ft·°F

Same in both: Specific Heat Capacity 540 J/kg·K0.13 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 9.5 µm/m·K5.3 µin/in·°F · Latent Heat of Fusion 365 J/g157 BTU/lb · Max Service Temperature (continuous) 300°C572 °F · Min Service Temperature -250°C-418 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1.6×10⁻⁶ Ω·m63 µΩ·in
1.58×10⁻⁶ Ω·m62.2 µΩ·in

Same in both: Electrical Conductivity 1.1 % IACS

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

92 / 100
91 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.1 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

20 / 100
16 / 100

Machinability Rating (AISI 1212 = 100 %)

22%
17%

Weldability

65 / 100
50 / 100

Formability (cold)

30 / 100
15 / 100

Same in both: Castability 35 / 100 · Brazeability / Solderability 40 / 100 · Polishability 80 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 700 MJ/kg300,946 BTU/lb · Embodied Carbon (primary production) 42 kg CO₂/kg · Embodied Water 500 L/kg59.9 gal/lb · Typical Recycled Content 15%

Strength versus weight

Yield strength against density for every titanium grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0004.555.5Density (g/cm³)Yield strength (MPa) — log scaleTi-5Al-2.5Fe

Ti-5Al-2.5Fe Annealed vs Ti-5Al-2.5Fe-STA — frequently asked

Is Ti-5Al-2.5Fe-STA stronger than Ti-5Al-2.5Fe Annealed?

Yes. Ti-5Al-2.5Fe-STA has a typical yield strength of 1,010 MPa (146 ksi) against 870 MPa (126 ksi) for Ti-5Al-2.5Fe Annealed — about 16% more. Tensile strength is 1,100 MPa (160 ksi) vs 950 MPa (138 ksi).

Which condition does FabDigit quote by default, Annealed or STA?

Annealed is the default Ti-5Al-2.5Fe condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which welds better, Ti-5Al-2.5Fe Annealed or Ti-5Al-2.5Fe-STA?

Ti-5Al-2.5Fe Annealed. Its weldability rates good (65/100) against fair (50/100) for Ti-5Al-2.5Fe-STA.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Ti-5Al-2.5Fe Annealed and Ti-5Al-2.5Fe-STA side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.