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Titanium BT5-AW vs BT5-SR

Titanium · BT5 temper comparison

BT5-AW and BT5-SR are two conditions of the same titanium grade, BT5: AW (as-welded deposit) versus SR (stress relieved). The chemistry is identical, so every difference below comes from the condition. Both yield at about 720 MPa — the mechanical properties are the same, and the difference is in how the stock is processed and what it is certified to (as-welded deposit versus stress relieved). BT5-SR is the more ductile: elongation 12% versus 8% for BT5-AW.

BT5-SRChoose it when the part is bent, formed or impact-loaded.

BT5-AW vs BT5-SR: properties

BT5-AWBT5-SR

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

800 MPa116 ksi
840 MPa122 ksi

Yield Strength (0.2% offset)

720 MPa104 ksi
750 MPa109 ksi

Elongation at Break

8%
12%

Reduction in Area

20%
30%

Compressive Strength

780 MPa113 ksi
810 MPa117 ksi

Shear Strength

500 MPa72.5 ksi
530 MPa76.9 ksi

Fatigue Strength (Endurance Limit)

300 MPa43.5 ksi
460 MPa66.7 ksi

Fracture Toughness (K_IC)

55 MPa·√m50.1 ksi·√in
66 MPa·√m60.1 ksi·√in

Charpy V-Notch Impact (RT)

30 J22.1 ft·lbf
40 J29.5 ft·lbf

Hardness, Brinell

280 HB
270 HB

Hardness, Rockwell C

30 HRC
29 HRC

Hardness, Vickers

295 HV
285 HV

Same in both: Elastic (Young's) Modulus 112 GPa16.2 Msi · Shear Modulus 43 GPa6.2 Msi · Bulk Modulus 108 GPa15.7 Msi · Poisson's Ratio 0.32

Physical

Density and transition temperatures.

Same in both: Density 4.4 g/cm³0.16 lb/in³ · Melting Point (Solidus) 1,600°C2,912 °F · Liquidus Temperature 1,660°C3,020 °F

Thermal

How each material carries heat and how hot it can run.

Same in both: Thermal Conductivity 8.4 W/m·K4.9 BTU/hr·ft·°F · Specific Heat Capacity 530 J/kg·K0.13 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 8.8 µm/m·K4.9 µin/in·°F · Latent Heat of Fusion 365 J/g157 BTU/lb · Max Service Temperature (continuous) 400°C752 °F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 1.1 % IACS · Electrical Resistivity 1.6×10⁻⁶ Ω·m63 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

86 / 100
88 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.1 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

22 / 100
23 / 100

Machinability Rating (AISI 1212 = 100 %)

20%
21%

Formability (cold)

20 / 100
30 / 100

Same in both: Weldability 78 / 100 · Castability 55 / 100 · Brazeability / Solderability 45 / 100 · Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 700 MJ/kg300,946 BTU/lb · Embodied Carbon (primary production) 46 kg CO₂/kg · Embodied Water 400 L/kg47.9 gal/lb · Typical Recycled Content 25%

Strength versus weight

Yield strength against density for every titanium grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0004.555.5Density (g/cm³)Yield strength (MPa) — log scaleBT5

BT5-AW vs BT5-SR — frequently asked

What is the difference between BT5-AW and BT5-SR?

BT5-AW and BT5-SR are two conditions of the same titanium grade, BT5: AW (as-welded deposit) versus SR (stress relieved). The chemistry is identical, so every difference below comes from the condition. Both yield at about 720 MPa — the mechanical properties are the same, and the difference is in how the stock is processed and what it is certified to (as-welded deposit versus stress relieved).

Which condition does FabDigit quote by default, AW or SR?

Annealed is the default BT5 condition in the FabDigit quote flow (neither AW nor SR). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

When should I choose BT5-AW over BT5-SR?

Pick BT5-SR when the part is bent, formed or impact-loaded.

Ready to make it?

Upload a CAD file and FabDigit prices the part in BT5-AW and BT5-SR side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.