Titanium BT5 Annealed vs BT5-AW
Titanium · BT5 temper comparison
BT5 Annealed and BT5-AW are two conditions of the same titanium grade, BT5: Annealed versus AW (as-welded deposit). The chemistry is identical, so every difference below comes from the condition. Both yield at about 740 MPa — the mechanical properties are the same, and the difference is in how the stock is processed and what it is certified to (Annealed versus as-welded deposit). BT5 Annealed is the more ductile: elongation 13% versus 8% for BT5-AW, and BT5-AW is harder (280 HB vs 265 HB).
BT5 AnnealedChoose it when the part is bent, formed or impact-loaded.
BT5 Annealed vs BT5-AW: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all titanium grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all titanium grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Reduction in Area
Compressive Strength
Shear Strength
Fatigue Strength (Endurance Limit)
Fracture Toughness (K_IC)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Rockwell C
Hardness, Vickers
Same in both: Elastic (Young's) Modulus 112 GPa16.2 Msi · Shear Modulus 43 GPa6.2 Msi · Bulk Modulus 108 GPa15.7 Msi · Poisson's Ratio 0.32
Physical
Density and transition temperatures.
Same in both: Density 4.4 g/cm³0.16 lb/in³ · Melting Point (Solidus) 1,600°C2,912 °F · Liquidus Temperature 1,660°C3,020 °F
Thermal
How each material carries heat and how hot it can run.
Same in both: Thermal Conductivity 8.4 W/m·K4.9 BTU/hr·ft·°F · Specific Heat Capacity 530 J/kg·K0.13 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 8.8 µm/m·K4.9 µin/in·°F · Latent Heat of Fusion 365 J/g157 BTU/lb · Max Service Temperature (continuous) 400°C752 °F · Min Service Temperature -196°C-321 °F
Electrical
Conductivity and insulation.
Same in both: Electrical Conductivity 1.1 % IACS · Electrical Resistivity 1.6×10⁻⁶ Ω·m63 µΩ·in
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Corrosion Resistance
Same in both: Galvanic Potential (seawater, vs SCE) -0.1 V
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Formability (cold)
Same in both: Weldability 78 / 100 · Castability 55 / 100 · Brazeability / Solderability 45 / 100 · Polishability 70 / 100
Sustainability
Primary-production footprint per kilogram.
Same in both: Embodied Energy (primary production) 700 MJ/kg300,946 BTU/lb · Embodied Carbon (primary production) 46 kg CO₂/kg · Embodied Water 400 L/kg47.9 gal/lb · Typical Recycled Content 25%
Strength versus weight
Yield strength against density for every titanium grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
BT5 Annealed vs BT5-AW — frequently asked
What is the difference between BT5 Annealed and BT5-AW?
BT5 Annealed and BT5-AW are two conditions of the same titanium grade, BT5: Annealed versus AW (as-welded deposit). The chemistry is identical, so every difference below comes from the condition. Both yield at about 740 MPa — the mechanical properties are the same, and the difference is in how the stock is processed and what it is certified to (Annealed versus as-welded deposit).
Which condition does FabDigit quote by default, Annealed or AW?
Annealed is the default BT5 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.
When should I choose BT5 Annealed over BT5-AW?
Pick BT5 Annealed when the part is bent, formed or impact-loaded.
Ready to make it?
Upload a CAD file and FabDigit prices the part in BT5 Annealed and BT5-AW side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.