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Titanium BT5-1-ELI vs BT5-1-HR

Titanium · BT5-1 temper comparison

BT5-1-ELI and BT5-1-HR are two conditions of the same titanium grade, BT5-1: ELI versus HR (hot rolled). The chemistry is identical, so every difference below comes from the condition. BT5-1-HR is the stronger of the two: yield strength 840 MPa (122 ksi) against 720 MPa (104 ksi) for BT5-1-ELI, about 17% more; tensile strength follows at 900 MPa (131 ksi) vs 790 MPa (115 ksi). In exchange, BT5-1-ELI is the more ductile: elongation 16% versus 11% for BT5-1-HR, and BT5-1-HR is harder (320 HB vs 280 HB).

BT5-1-ELIChoose it when the part is bent, formed or impact-loaded.

BT5-1-HRChoose it when strength drives the design.

BT5-1-ELI vs BT5-1-HR: properties

BT5-1-ELIBT5-1-HR

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

107 GPa15.5 Msi
110 GPa16 Msi

Tensile Strength (Ultimate)

790 MPa115 ksi
900 MPa131 ksi

Yield Strength (0.2% offset)

720 MPa104 ksi
840 MPa122 ksi

Elongation at Break

16%
11%

Reduction in Area

38%
25%

Compressive Strength

750 MPa109 ksi
875 MPa127 ksi

Shear Strength

500 MPa72.5 ksi
580 MPa84.1 ksi

Fatigue Strength (Endurance Limit)

460 MPa66.7 ksi
520 MPa75.4 ksi

Fracture Toughness (K_IC)

75 MPa·√m68.3 ksi·√in
55 MPa·√m50.1 ksi·√in

Charpy V-Notch Impact (RT)

34 J25.1 ft·lbf
20 J14.8 ft·lbf

Hardness, Brinell

280 HB
320 HB

Hardness, Rockwell C

29 HRC
34 HRC

Hardness, Vickers

295 HV
335 HV

Same in both: Shear Modulus 43 GPa6.2 Msi · Bulk Modulus 105 GPa15.2 Msi · Poisson's Ratio 0.31

Physical

Density and transition temperatures.

Same in both: Density 4.46 g/cm³0.16 lb/in³ · Melting Point (Solidus) 1,550°C2,822 °F · Liquidus Temperature 1,600°C2,912 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

8 W/m·K4.6 BTU/hr·ft·°F
7.8 W/m·K4.5 BTU/hr·ft·°F

Max Service Temperature (continuous)

425°C797 °F
450°C842 °F

Same in both: Specific Heat Capacity 500 J/kg·K0.12 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 9.4 µm/m·K5.2 µin/in·°F · Latent Heat of Fusion 390 J/g168 BTU/lb · Min Service Temperature -253°C-423 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 1.1 % IACS · Electrical Resistivity 1.57×10⁻⁶ Ω·m61.8 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

85 / 100
84 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.1 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

24 / 100
20 / 100

Machinability Rating (AISI 1212 = 100 %)

24%
20%

Weldability

80 / 100
72 / 100

Formability (cold)

40 / 100
28 / 100

Same in both: Castability 40 / 100 · Brazeability / Solderability 45 / 100 · Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 650 MJ/kg279,450 BTU/lb · Embodied Carbon (primary production) 40 kg CO₂/kg · Embodied Water 500 L/kg59.9 gal/lb · Typical Recycled Content 25%

Strength versus weight

Yield strength against density for every titanium grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0004.555.5Density (g/cm³)Yield strength (MPa) — log scaleBT5-1

BT5-1-ELI vs BT5-1-HR — frequently asked

Is BT5-1-HR stronger than BT5-1-ELI?

Yes. BT5-1-HR has a typical yield strength of 840 MPa (122 ksi) against 720 MPa (104 ksi) for BT5-1-ELI — about 17% more. Tensile strength is 900 MPa (131 ksi) vs 790 MPa (115 ksi).

Which condition does FabDigit quote by default, ELI or HR?

Annealed is the default BT5-1 condition in the FabDigit quote flow (neither ELI nor HR). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which welds better, BT5-1-ELI or BT5-1-HR?

BT5-1-ELI. Its weldability rates very good (80/100) against very good (72/100) for BT5-1-HR.

Ready to make it?

Upload a CAD file and FabDigit prices the part in BT5-1-ELI and BT5-1-HR side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.