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Steel T4 vs T8

Steel · grade comparison

Steel T4 and T8 are both steel grades. T4 is the stronger of the two: tensile strength 950 MPa (138 ksi) against 900 MPa (131 ksi) for T8, about 6% more. In exchange, T8 is the more ductile: elongation 15% versus 12% for T4, and T4 is harder (255 HB vs 240 HB). T4 runs hotter in service (500°C vs 400°C continuous). On the shop floor, T8 sits in a lower cost tier (premium, $$$) than T4 (high, $$$$).

T4Choose it when strength drives the design, or when the part sees heat.

T8Choose it when the part is bent, formed or impact-loaded, or when cost is the deciding factor.

T4 vs T8: properties

T4T8

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

215 GPa31.2 Msi
220 GPa31.9 Msi

Shear Modulus

84 GPa12.2 Msi
85 GPa12.3 Msi

Bulk Modulus

165 GPa23.9 Msi
170 GPa24.7 Msi

Tensile Strength (Ultimate)

950 MPa138 ksi
900 MPa131 ksi

Yield Strength (0.2% offset)

580 MPa84.1 ksi
570 MPa82.7 ksi

Elongation at Break

12%
15%

Compressive Strength

900 MPa131 ksi
1,200 MPa174 ksi

Shear Strength

600 MPa87 ksi
—

Fatigue Strength (Endurance Limit)

430 MPa62.4 ksi
—

Charpy V-Notch Impact (RT)

18 J13.3 ft·lbf
25 J18.4 ft·lbf

Hardness, Brinell

255 HB
240 HB

Hardness, Rockwell B

100 HRB
99 HRB

Hardness, Vickers

265 HV
250 HV

Same in both: Poisson's Ratio 0.29 · Reduction in Area 25%

Physical

Density and transition temperatures.

Density

8.75 g/cm³0.32 lb/in³
8.6 g/cm³0.31 lb/in³

Melting Point (Solidus)

1,260°C2,300 °F
1,400°C2,552 °F

Liquidus Temperature

1,430°C2,606 °F
1,460°C2,660 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

24 W/m·K13.9 BTU/hr·ft·°F
22 W/m·K12.7 BTU/hr·ft·°F

Max Service Temperature (continuous)

500°C932 °F
400°C752 °F

Min Service Temperature

-60°C-76 °F
-40°C-40 °F

Same in both: Specific Heat Capacity 420 J/kg·K0.1 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 11.2 µm/m·K6.2 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

3 % IACS
3.1 % IACS

Electrical Resistivity

5.7×10⁻⁷ Ω·m22.4 µΩ·in
5.5×10⁻⁷ Ω·m21.7 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.5 V
-0.6 V

Same in both: Corrosion Resistance 18 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

30 / 100
35 / 100

Machinability Rating (AISI 1212 = 100 %)

35%
40%

Weldability

20 / 100
15 / 100

Formability (cold)

10 / 100
12 / 100

Castability

25 / 100
—

Same in both: Brazeability / Solderability 55 / 100 · Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

75 MJ/kg32,244 BTU/lb
60 MJ/kg25,795 BTU/lb

Embodied Carbon (primary production)

5.5 kg CO₂/kg
4.2 kg CO₂/kg

Embodied Water

120 L/kg14.4 gal/lb
90 L/kg10.8 gal/lb

Same in both: Typical Recycled Content 35%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

109 kN·m/kg
105 kN·m/kg

Specific Stiffness (E / density)

24.6 MN·m/kg
25.6 MN·m/kg

Modulus of Resilience

782 kJ/m³
738 kJ/m³

Thermal Diffusivity

6.5 mm²/s
6.1 mm²/s

Thermal Shock Resistance Index

9
8

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleT8T4

Manufacturing and finishing

CapabilityT4T8
CNC machining—Yes
Default condition—Annealed
Relative cost$$$$ High$$$ Premium
Min. machined wall—0.8 mm
Best machined surface—Ra 1.6 µm
AlCrN—Yes
AlTiN—Yes
Black Oxide—Yes
CVD Al2O3—Yes
CVD TiCN—Yes
CVD TiN—Yes
Cerakote—Yes
Chrome Plating—Yes
CrN—Yes
DLC—Yes
E-Coating—Yes
HVOF Coating—Yes
Hot-Dip Galvanizing—Yes
MoS2—Yes
Multilayer CVD—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

T4 vs T8 — frequently asked

Is T4 stronger than T8?

Yes. T4 has a typical tensile strength of 950 MPa (138 ksi) against 900 MPa (131 ksi) for T8 — about 6% more.

Which is cheaper, T4 or T8?

T8 is the lower-cost material: it sits in the premium tier ($$$) while T4 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, T4 or T8?

T8. Its machinability rates fair (35/100) against poor (30/100) for T4; for welding the order is T4 first (poor, 20/100) then T8 (poor, 15/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in T4 and T8 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.