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Steel SUP9 Hardened & Tempered vs SUP9 Hot Rolled

Steel · SUP9 temper comparison

SUP9 Hardened & Tempered and SUP9 Hot Rolled are two conditions of the same steel grade, SUP9: Hardened & Tempered (quenched and tempered) versus Hot Rolled. The chemistry is identical, so every difference below comes from the condition. SUP9 Hardened & Tempered is the stronger of the two: yield strength 1,500 MPa (218 ksi) against 570 MPa (82.7 ksi) for SUP9 Hot Rolled, about 163% more; tensile strength follows at 1,700 MPa (247 ksi) vs 950 MPa (138 ksi). In exchange, SUP9 Hot Rolled is the more ductile: elongation 13% versus 6% for SUP9 Hardened & Tempered, and SUP9 Hardened & Tempered is harder (480 HB vs 280 HB). SUP9 Hot Rolled runs hotter in service (250°C vs 180°C continuous). On the shop floor, SUP9 Hot Rolled machines more easily (fair vs poor) and SUP9 Hot Rolled welds better (poor vs not recommended).

SUP9 Hardened & TemperedChoose it when strength drives the design.

SUP9 Hot RolledChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

SUP9 Hardened & Tempered vs SUP9 Hot Rolled: properties

SUP9 Hardened & TemperedSUP9 Hot Rolled

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

1,700 MPa247 ksi
950 MPa138 ksi

Yield Strength (0.2% offset)

1,500 MPa218 ksi
570 MPa82.7 ksi

Elongation at Break

6%
13%

Reduction in Area

22%
35%

Shear Strength

1,050 MPa152 ksi
480 MPa69.6 ksi

Fatigue Strength (Endurance Limit)

700 MPa102 ksi
420 MPa60.9 ksi

Charpy V-Notch Impact (RT)

12 J8.9 ft·lbf
18 J13.3 ft·lbf

Hardness, Brinell

480 HB
280 HB

Hardness, Vickers

520 HV
228 HV

Same in both: Elastic (Young's) Modulus 206 GPa29.9 Msi · Shear Modulus 79 GPa11.5 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Hardness, Rockwell B 95 HRB

Physical

Density and transition temperatures.

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,420°C2,588 °F · Liquidus Temperature 1,490°C2,714 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

180°C356 °F
250°C482 °F

Same in both: Thermal Conductivity 46 W/m·K26.6 BTU/hr·ft·°F · Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12.3 µm/m·K6.8 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 7.8 % IACS · Electrical Resistivity 2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.62 V · Corrosion Resistance 11 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

15 / 100
45 / 100

Machinability Rating (AISI 1212 = 100 %)

15%
50%

Weldability

10 / 100
30 / 100

Formability (cold)

5 / 100
30 / 100

Same in both: Brazeability / Solderability 50 / 100 · Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 26 MJ/kg11,178 BTU/lb · Embodied Carbon (primary production) 2 kg CO₂/kg · Embodied Water 55 L/kg6.6 gal/lb · Typical Recycled Content 30%

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleSUP9

SUP9 Hardened & Tempered vs SUP9 Hot Rolled — frequently asked

Is SUP9 Hardened & Tempered stronger than SUP9 Hot Rolled?

Yes. SUP9 Hardened & Tempered has a typical yield strength of 1,500 MPa (218 ksi) against 570 MPa (82.7 ksi) for SUP9 Hot Rolled — about 163% more. Tensile strength is 1,700 MPa (247 ksi) vs 950 MPa (138 ksi).

Which condition does FabDigit quote by default, Hardened & Tempered or Hot Rolled?

Annealed is the default SUP9 condition in the FabDigit quote flow (neither Hardened & Tempered nor Hot Rolled). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, SUP9 Hardened & Tempered or SUP9 Hot Rolled?

SUP9 Hot Rolled. Its machinability rates fair (45/100) against poor (15/100) for SUP9 Hardened & Tempered; for welding the order is SUP9 Hot Rolled first (poor, 30/100) then SUP9 Hardened & Tempered (not recommended, 10/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in SUP9 Hardened & Tempered and SUP9 Hot Rolled side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.